Mould For AAC Manufacturing Machines with Supersmart Cutting System

Application:

The mold is special tool for casting blanks. When the slurry from the mixer cavity is purred into the injection mold, the cutting blanks will come out after being fermented nursing, and the die frame being removed.

Main Technical Parameter:

Max Outside Dimension

Length:6700mm Width:1919mm Height:1168mm

Casting blank size (the size after cutting)

Length:6000mm Width:600mm Height:1200mm

Weight: 5000kg (including the side plate weight, 1300kg)

Seal material: GCB6-89 foam rubber

Structure:

The mold is composed of frame, side plate (base plate) and clamp arm, etc.

Mold frame

The frame is made of steel and it has good rigidity and it is light.

There is turning shaft in the both end, and it has seal to prevent the casting leakage. The structure is very reasonable and it is easy to turn.

Side plate (base plate)

The side plate is made of steel and welding plate. It has good rigidity that it is hard to deform when being put into the autoclave.

Clamp arm

The clamp arm is composed of clamp wheel, arm and turning shaft, the driving comes from the turnover hanger spanner device.

Work principles:

The mold should make the frame, side plate and clamp arm be together, and then it can work, and it should have turnover hanger when it works.

Mold frame

The frame is the main body of the mold, when the side plate is assembled and tightened by the clamp arm, and turn up to 90°, it can cast the blank. The hanger lift it in the sky and turn 90° after the casting, the casting blank is lifted to the cutting trolley vertically, loose the clamp arm, remove the frame, the casting blank can be cut then.

Installment:

The mold is installment already when it is ex-factory, it just need to past the seal on-site, the seal adhesive is used neoprene ( 303 glue ) or 705 ( JX-5 ) anchor nitrile phenolic adhesive.

Calibration and adjustment:

Inspectio

Assemble the frame with the side plate, then the clamp arm can turn easily

After the side plate is tightly clamp, the mold turn 90°, there is no leakage happen in the seal.

Adjustmen

If clearance between the clamp arm and the side plate is very big or it is hard to turn, adjust the assemble distance between the clamp arm and the mold frame

If the seal leakage happen, adjust the clamp arm press wheel.

Maintenance and repair:

1.Maintenanc

Clean the slurry remain

Brush lubricant oil in the cavity after the mold frame assembled with the side plate.

2.Repair

Replace the destroyed seal on time.

Safety:

No person is allowed in the operation area during the casting and the de-mold.