Advanced Condensation Slicing Technology Transform Liquids To Solids
Installation procedures
1. First check whether the equipment is damaged, and then install it in place. Pay attention to ensure the horizontal position of the drum.
2. Connect the pipe conveying materials to the inlet of the slicer, and install the regulating valve on the feed pipe.
3. Connect the water cooling joints at both ends of the roller according to the water inlet and outlet, and connect the heat medium heating pipe to the equipment.
4. Turn on the machine and check whether the operation is normal. According to the instructions of the electrical cabinet, first press the power start button, then turn on the inverter to adjust the speed from slow to fast, and observe whether the operation is normal. Then adjust the gap between the slicing knife and the roller.
5. Turn on the cooling water feeding blade, adjust the feeding speed according to the thickness of the slice, and check whether the thickness of the slice and other requirements can be met. The slicing knife device is adjusted so that there is no gap between it and the rotating roller.
6. Generally, the freezing point of normal materials is above 50 degrees, and tap water can be used for cooling. If the freezing point is low, refrigeration equipment needs to be configured. The faster the cooling, the higher the output.
Product performance and features:
1. There are three feeding methods: upper feeding, rear feeding, and lower feeding. According to the characteristics of chemical materials, there are single drum type and double drum type.
2. The trough insulation includes steam insulation, thermal oil circulation insulation, and electric heating insulation.
3. The equipment is divided into open type, semi-enclosed type, fully enclosed type, vacuum type and nitrogen protection type.
4. Blade materials include brass, phosphor bronze, nylon, bakelite, and alloy steel saw blades.
5. The discharging system has single discharging, double discharging, etc.
6. Special requirements: The regular shape and size of the material can ensure the uniformity of the thickness and size of the material.
7. The cooling or (heating) system is divided into jacket type or spray type. It is designed according to the size and specification of the slicer and the characteristics of the material. It can improve the heat exchange efficiency and increase the strength of the drum, and increase the output of the relative product.
8. The cooling water adopts packing seal or rotary joint, which can reliably prevent water leakage, and a new process is applied to reduce the consumption of cooling water.
9. There are heat insulation layers and side scrapers at both ends of the drum. There is no material build-up at both ends of the drum, so there is no friction power consumption at both ends of the drum, eliminating the problem of unstable startup due to material build-up on the end surface.
Features
Performance reaches the level of modern foreign equipment
Continuously variable speed, adjustable drum speed
Equipped with side scrapers to avoid accumulation of material on the side of the drum
High precision of rotating drum
The equipment has compact structure and small floor space.
Wide adaptability, easy and flexible operation
Half-pipe jacketed material tray, safe and reliable
Using multiple sets of scrapers, flexible adjustment
Spray water cooling, good cooling effect
Multifunctional, can be used for both flaking and drying
Specifications and models |
Drum specifications | Motor Power KW |
Slicing speedr/min Frequency Control | Reference dimensions mm | ||
L | W | H | ||||
SQJ400| | 400×400 | 3 | 2-10 | 1350 | 800 | 1200 |
SQJ600I | 600×600 | 3-4 | 2-10 | 1550 | 1000 | 1400 |
SQJ600Ⅱ | 600×800 | 3-4 | 2-10 | 1750 | 1000 | 1600 |
SQJ800| | 800×800 | 4-5.5 | 2-10 | 1750 | 1200 | 1800 |
SQJ800Ⅱ | 800×1000 | 4-5.5 | 2-10 | 1950 | 1200 | 1800 |
SQJ1000I | 1000×1000 | 4-5.5 | 2-10 | 1950 | 1400 | 2000 |
SQJ1200| | 1200×1200 | 5.5-7.5 | 2-10 | 2200 | 1600 | 2200 |
SQJ1200Ⅱ | 1200×1500 | 5.5-7.5 | 2-10 | 2600 | 1600 | 2200 |
SQJ1500 l | 1500×1500 | 5.5-7.5 | 2-10 | 2600 | 1900 | 2400 |
SQJ1600| | 1600×1800 | 7.5-11 | 2-10 | 3000 | 2000 | 2500 |
SQJ1800 | | 1800×1800 | 11-15 | 2-10 | 3000 | 2200 | 2600 |
SQJ1800Ⅱ | 1800×2000 | 11-15 | 2-10 | 4200 | 2100 | 2600 |
SQJ2000 l | 2000×2000 | 11-15KW | 2-10 | 3700 | 2500 | 2800 |
SQJ2000Ⅱ | 2000×2500 | 15-18.5KW | 2-10 | 3700 | 3000 | 2800 |
SQJ2000 | 2000×3000 | 15-18.5KW | 2-10 | 4700 | 2400 | 2800 |
Application
Classification | Application Material Examples |
Organic maleic anhydride | paraffin, asphalt, caprolactam, p-nitrochlorobenzene, catechol, p-dichlorobenzene, trimellitic anhydride, m-hydroxy, 1,8-diaminonaphthalene, diaminodiphenylmethane, N -Phenylmaleimide, trimethylolpropane, polydiethanol, octylenediol Alcohol, polyethylene wax, polyvinyl acetate, TMP, paraformaldehyde, dodecahydroxystearic acid, triphenyl phosphate (TPP), MS, methyl chloride, etc. |
Inorganic types | sulfur, alkali sulfide, alkali, aluminum sulfate, calcium chloride, caustic soda, sodium hydrosulfide, etc. |
Fine chemicals | 4010NA, 4020, RD, DTPD and other antioxidants; plasticizers such as Aflux, Aktiplest, Z-80, plasticizer A, plasticizer B, RC series organic cobalt salts, MOCA, leather treatment aids, surface Active agents, plastic additives, rubber additives, organic palladium salts, protective wax, etc. |
Oleochemicals | stearic acid and its salts, fatty acids (alcohols) and their salts, glycerolipids, DMP-100, rosin glycerolipids, palm oil, etc. |
Resins | PF resin, tackifying resin, terpene resin, rosin resin, phenolic resin, polymerized rosin, epoxy resin, polyamide resin, petroleum resin C5-C9 |
Others | hot melt adhesive, emulsified explosives, gelatin, beeswax, sodium phosphosilicate, thermosetting molding compounds, rubber and plastic materials, vacuum kettle bottom materials, electronic grade materials, DTPT, nitro-based fertilizers, nitrogen-based compound fertilizers, PP |High concentration |