Powerful and Efficient Carbon Rejuvenation Kiln 800-1000C Temperature Range

Product Description:

The regeneration of waste activated carbon adopts the physical high-temperature steam regeneration method, which is based on the principle of desorbing and converting some volatile organic substances adsorbed in the waste activated carbon into waste gas during high-temperature heating, volatilizing together with water vapor; During the activation process, the remaining organic compounds are pyrolysed at higher temperatures, and the waste activated carbon is activated in the presence of a quantitative oxidant (water vapor or a small amount of oxygen). The activated carbon restores its original pores and creates new ones, achieving the purpose of regenerating the waste activated carbon.

The system is configured with the following components: a pretreatment system, a washing and dehydration system, a drying system, a rotary regeneration furnace system, a cooling system, a flue gas treatment system and an activated carbon deep processing system.

The pretreatment system of waste activated carbon is mainly to screen and separate the impurities in the waste activated carbon, reduce the ash contained in the recycled activated carbon, and improve the index of the final product.

The washing and dehydration system is mainly used to soak some of the acidic and alkaline waste activated carbon, having a large number of acidic and alkaline substances cleaned off, and then using centrifuges to throw out a small part of the water.

The drying system is mainly used to dry the dehydrated waste activated carbon to reduce the production pressure of the regenerated activation furnace.

The rotary regeneration furnace system is mainly suitable for high temperature pyrolysis of waste activated carbon, steam reactivation, having the closed pores reopened.

The cooling system is mainly used to cool the activated carbon after reactivation to reach the temperature of packaging it into bags.

The flue gas treatment system is also an important part of the regeneration process. The recycled waste activated carbon adsorption substances are diverse, so the flue gas treatment is very important, the waste activated carbon recycling production line with the main flue gas treatment equipment: Flue gas incineration system (RTO), SNCR sellout system, waste heat boiler, quench tower (placing harmful substances to re-generate), dry reaction tower, bag dust collector, activated carbon adsorption box (optional), spray tower, bag dust collector, flue gas whitening system, induced air system, etc.

The activated carbon deep processing system includes: particle crushing and screening system, cleaning system, packaging system, grinding system and so on.

Features:

Waste activated carbon treatment performance is of high quality, boasting a large processing capacity and great treatment effect. The material damage rate is low, with a high iodine value recovered. Moreover, it has an advanced PLC system which saves trouble and labor, and provides a real-time view of each part of the device's operating status.

High heat energy utilization rate, without any heat loss, allows for heat recycling. Its economical efficiency is high, with a very low price for the waste activated carbon, and the recycled activated carbon costs the same as new carbon. Its exhaust gas treatment system is advanced, including SNCR out of stock, RTO heat storage system, flue gas incineration system, dry reaction tower, quench tower and more. This all guarantees that the flue gas emission index can reach the national standard emission with no worries.

The full set of system is mostly made of 310s stainless steel, with a long service life and high temperature resistance.

Technical Parameters:

Activated carbon has many different types, with each containing different levels of iodine value, moisture and impurities. These features directly affect the furnace processing capacity and outcome. Generally, the type can be divided into: powder activated carbon, granular activated carbon, honeycomb activated carbon and columnar activated carbon. High levels of iodine value will result in lower output.

The furnace body size varies from 1.5m X 12m to 2.6m X 22m. Below is an estimation of the processing capacity for each size:

• φ1.5m*12m - 5-10tpd
• φ1.6m*16m - 10-15tpd
• φ2.2m*18m - 15-20tpd
• φ2.2m*20m - 20-25tpd
• φ2.6m*22m - 25-30tpd

During regeneration, flue gases are generated and could enter the downstream flue gas treatment system. Thus, please contact me for any activated carbon regeneration requirement and I promise to provide a program suitable for your needs.

Applications:

Customization:

Support and Services:

We provide complete technical support and service for our Carbon Regeneration Kiln. Our experienced team of technicians and engineers are available to provide the following services:

• Installation and commissioning of the Carbon Regeneration Kiln
• Regular maintenance and servicing of the Carbon Regeneration Kiln
• Repair and replacement of any parts of the Carbon Regeneration Kiln
• Troubleshooting and technical support for any issues or problems
• Assistance in optimizing the performance of the Carbon Regeneration Kiln

If you have any questions or need any assistance with our Carbon Regeneration Kiln, please feel free to contact us and our team of technicians and engineers will be happy to help.

Packing and Shipping:

Packaging and Shipping for Carbon Regeneration Kiln:

• The product is packed in a sturdy cardboard box to ensure its safety during transit.
• The dimensions of the package are carefully calculated to ensure that there is no additional damage to the product.
• The product is shipped via a reliable courier service with tracking number to ensure its secure delivery.
• The product is insured against damages during transit.
• The customer will be notified with an email containing the tracking number once the product is shipped.