Product Description:

The regeneration of waste activated carbon adopts the physical high-temperature steam regeneration method, which is based on the principle of desorbing and converting some volatile organic substances adsorbed in the waste activated carbon into waste gas during high-temperature heating, volatilizing together with water vapor. During the activation process, the remaining organic compounds are pyrolysed at higher temperatures, and the waste activated carbon is activated in the presence of a quantitative oxidant (water vapor or a small amount of oxygen). This process restores its original pores and creates new ones, achieving the purpose of regenerating the waste activated carbon.

The system is configured with:

• The pretreatment system of waste activated carbon is mainly to screen and separate the impurities in the waste activated carbon, reduce the ash contained in the recycled activated carbon, and improve the index of the final product.
• The washing and dehydration system is mainly used to soak some of the acidic and alkaline waste activated carbon, with a large number of acidic and alkaline substances being cleaned off, and then use centrifuges to throw out a small part of the water.
• The drying system is mainly to dry the dehydrated waste activated carbon to reduce the production pressure of the regenerated activation furnace.
• The rotary regeneration furnace system is mainly suitable for high temperature pyrolysis of waste activated carbon, steam reactivation, re-opening closed pores.
• The cooling system is mainly to cool the activated carbon after reactivation to reach the temperature of packaging into bags.
• The flue gas treatment system is also an important part of the regeneration process, as the type of waste activated carbon and the scope of its industry utilization are wide. The recycled waste activated carbon adsorbs a variety of substances, so the flue gas treatment is very important. The waste activated carbon recycling production line is equipped with the main flue gas treatment equipment, including flue gas incineration system (RTO), SNCR sellout system, waste heat boiler, quench tower (placing harmful substances to re-generate), dry reaction tower, bag dust collector, activated carbon adsorption box (optional), spray tower, bag dust collector, flue gas whitening system, induced air system, etc.
• The activated carbon deep processing system includes particle crushing and screening system, cleaning system, packaging system, grinding system and so on.

Features:

Waste activated carbon treatment comes with many beneficial features. It has a high quality with a large processing capacity and good treatment effect. Furthermore, the material damage rate is low and the recovery of iodine value is high. Additionally, a PLC system gives a view on the operating status of each part of the equipment and thus saves trouble and labor.

Heat energy is used efficiently in that it is not wasted, but recycled and reused. The economic efficiency is high as the price of waste activated carbon is very low and the price of recycled activated carbon is almost the same with that of new carbon. An advanced exhaust gas treatment system is incorporated, including SNCR out of stock, RTO heat storage system, flue gas incineration system, dry reaction tower, quench tower and other equipment.

The flue gas emission index can reach the national standard emission and, therefore, does not cause concern. The full set of system is made of 310s stainless steel that ensures long service life with high temperature resistance.

Technical Parameters:

The type of waste activated carbon, iodine value, moisture, application industry and the corresponding amount of processing and final output vary depending on the different characteristics. It can generally be classified as powder activated carbon, granular activated carbon, honeycomb activated carbon and columnar activated carbon. Each type has its own number of impurities, water, and adsorbed substances, and the flue gas generated from the regeneration process will consequently vary.

Here is a reference table of furnace body specifications regarding the processing power output (for more details, please contact us):

• φ1.5m*12m: Processing Capacity: 5-10tpd
• φ1.6m*16m: Processing Capacity: 10-15tpd
• φ2.2m*18m: Processing Capacity: 15-20tpd
• φ2.2m*20m: Processing Capacity: 20-25tpd
• φ2.6m*22m: Processing Capacity: 25-30tpd

For those in need of activated carbon regeneration, please contact us. We will provide relevant programs that meet your specific needs.

Applications:

The Hengyi Kaifeng regeneration furnace is an ideal selection for anyone seeking a top of the line carbonization furnace. It is crafted from high-quality materials such as carbon steel for the interior heat and 310s stainless steel for the external heat. It is also equipped with advanced safety systems such as steam boilers, pressure gauges, and safety valves.

The processing output of this furnace varies between 2000-10000t/1 year and it comes with a high-end PLC automatic control system, including renowned brands such as Siemens, Schneider, Delisi, and Phoenix. The user can view and adjust the system’s equipment online. It is designed and made in Jining Shandong, China and comes with a one-year warranty.

The Hengyi Kaifeng regeneration furnace is suitable for various carbonization processes with superior efficiency and reliability.

Customization:

Brand Name: HYKF
Model Number: 10-35 tpd
Place of Origin: Jining City, Shandong Province, China
Certification: ISO-9001,COC
Minimum Order Quantity: 1 set
Price: $1,480,000
Packaging Details: Base fixing, welding reinforcement, reinforcement, pallet and so on
Delivery Time: 4-6 months
Payment Terms: T/T,FOB Qingdao
Supply Ability: 1 set
Power Supply: 380V/50Hz,415V
Heating Method: Natural Gas Or Diesel Or Kerosene
Capacity: 10-35tpd,customized
Material: Carbon Steel,Stainless Steel
Temperature Uniformity: ±10℃

HYKF Carbon Regeneration Kiln is a type of carbon renewal kiln that is widely used for carbon reinstatement. It is equipped with a power supply of 380V/50Hz and 415V, and heating methods of natural gas or diesel or kerosene. The capacity of the kiln can be customized, ranging from 10-35 tpd. It is built with carbon steel or stainless steel material and provides temperature uniformity of ±10℃. The kiln also carries certificates of ISO-9001 and COC. The minimum order quantity is one set, the price is $1,480,000 and the delivery time is 4-6 months. Payment terms include T/T and FOB Qingdao. We also provide packaging services including base fixing, welding reinforcement, reinforcement, pallet and so on.

Support and Services:

We offer comprehensive technical support and service for our Carbon Regeneration Kiln. Our team of experts are available to answer any questions you may have about the product and its features, and to provide technical assistance and troubleshooting when needed.

We also provide installation and maintenance services to ensure your Carbon Regeneration Kiln is running optimally. Our technicians can come to your facility to install the Kiln and to provide regular maintenance and inspections. We can also provide emergency repairs in the event of a breakdown.

Our knowledgeable staff is available to answer any questions you may have about the Carbon Regeneration Kiln. Please contact us today and let us help you get the most out of your Kiln.

Packing and Shipping:

Packaging and shipping of Carbon Regeneration Kiln are as follows:

• The Carbon Regeneration Kiln will be securely packaged in wooden crates or boxes.
• The packaging should be strong enough to protect the equipment during transportation.
• The Carbon Regeneration Kiln will be shipped according to the customer’s specifications.
• The shipping carrier should provide tracking information and delivery confirmation.
• The Carbon Regeneration Kiln will be insured during shipping.