Product Description:

The regeneration of waste activated carbon adopts the physical high-temperature steam regeneration method, which is based on the principle of desorbing and converting some volatile organic substances adsorbed in the waste activated carbon into waste gas during high-temperature heating, volatilizing together with water vapor. During the activation process, the remaining organic compounds are pyrolysed at higher temperatures, and the waste activated carbon is activated in the presence of a quantitative oxidant (water vapor or a small amount of oxygen). The activated carbon restores its original pores and creates new ones, achieving the purpose of regenerating the waste activated carbon.

The system is configured with the pretreatment system of the waste activated carbon, the washing and dehydration system, the drying system, the rotary regeneration furnace system, the cooling system and the flue gas treatment system.

The pretreatment system is mainly to screen and separate the impurities in the waste activated carbon, reduce the ash contained in the recycled activated carbon, and improve the index of the final product. The washing and dehydration system is mainly to soak some of the acidic and alkaline substances, and then use centrifuges to throw out a small part of the water. The drying system is mainly to dry the dehydrated waste activated carbon to reduce the production pressure of the regenerated activation furnace. The rotary regeneration furnace system is mainly suitable for high temperature pyrolysis of waste activated carbon, steam reactivation, the closed pores to reopen. The cooling system is mainly to cool the activated carbon after reactivation to reach the temperature of packaging into bags. The flue gas treatment system is also an important part of the regeneration process, with flue gas incineration system (RTO), SNCR sellout system, waste heat boiler, quench tower (placing harmful substances to re-generate), dry reaction tower, bag dust collector, activated carbon adsorption box (optional), spray tower, bag dust collector, flue gas whitening system, induced air system and etc.

The activated carbon deep processing system includes particle crushing and screening system, cleaning system, packaging system, grinding system and so on.

Features:

Waste Activated Carbon Treatment Performance

The waste activated carbon treatment performance is of high quality. It can treat large amounts of waste material with high efficiency. Furthermore, there is also a low damage rate for materials, and a high recovery of iodine value.

Intelligent Control System

The PLC system employed is advanced and powerful, saving the trouble and labor of manual operation. Users can also view the operating status of each part of the equipment in real-time. Also, the utilization rate of heat energy is high, with practically no heat loss.

Economic Efficiency

The high economic efficiency of the waste activated carbon treatment is one of its biggest advantages. The price of waste activated carbon is very low, and the price of recycled activated carbon is the same as that of new carbon. Additionally, the exhaust gas treatment system has been configured with advanced equipment such as SNCR, RTO heat storage system, flue gas incineration system, dry reaction tower, quench tower and more, allowing it to meet the national standard emission.

High Quality Material

For durable performance and long service life, the full set of system is mostly made of 310s stainless steel with high temperature resistance, guaranteeing the stability and quality of the treatment.

Technical Parameters:

Activated carbon can be categorized according to its waste, iodine value, moisture, and application industry field. The amount of processing and the final output varies due to different furnace, and higher iodine value leads to lower output. Activated carbon comes in many forms, including powder, granular, honeycomb, and columnar, each of which carries different levels of impurities, water, and adsorbed substances, and generate flue gas to be treated in different flue gas treatment systems.

Here is the reference:

• φ1.5m*12m processing capacity: 5-10tpd
• φ1.6m*16m processing capacity: 10-15tpd
• φ2.2m*18m processing capacity: 15-20tpd
• φ2.2m*20m processing capacity: 20-25tpd
• φ2.6m*22m processing capacity: 25-30tpd

Feel free to contact me should your need for activated carbon regeneration arise and I will provide you with customised solutions.

Applications:

The Hengyi Kaifeng Regeneration Furnace is a high-quality automatic, high-temperature regeneration furnace. It is made of carbon steel for internal heat conduction and 310s stainless steel for external heat conduction. It also comes equipped with advanced safety systems like steam boilers, pressure gauges and safety valves.

The regenerative rotary kiln with a capacity of 2000-10000 tons per year, can be supplied with a high-end PLC automatic control system with the brands Siemens, Schneider, Delisi and Phoenix, connected from remote locations for easy access and adjustment.

Outside of its high efficiency and reliability, this furnace is also designed and manufactured in Jining, Shandong, China with a one-year warranty. It is ideal for all types of carbonization processes and a great choice for those looking for a regenerative furnace for their needs.

Customization:

• Brand Name: HYKF
• Model Number: 10-35 tpd
• Place of Origin: Jining City, Shandong Province, China
• Certification: ISO-9001,COC
• Minimum Order Quantity: 1 set
• Price: $1,480,000
• Packaging Details: Base fixing, welding reinforcement, reinforcement, pallet and so on
• Delivery Time: 4-6 months
• Payment Terms: T/T,FOB Qingdao
• Supply Ability: 1 set
• Application: Activated Carbon Regeneration
• Size: Customized
• Control System: PLC Control System
• Temperature Accuracy: ±10℃
• Temperature Range: 800-1000℃

HYKF Carbon Regeneration Kiln is a perfect solution for carbon refurbishment, reformation and regeneration. This Kiln has been certified by ISO-9001 and COC, and its minimum order quantity is 1 set. It is suitable for Activated Carbon regeneration and the size is customizable. It has PLC Control system and its temperature accuracy is ±10℃ with temperature range of 800-1000℃. The price of this Kiln is $1,480,000 and it will be delivered in 4-6 months. The payment terms are T/T and FOB Qingdao. The packaging details include base fixing, welding reinforcement, reinforcement, pallet and so on.

Support and Services:

Carbon Regeneration Kiln Technical Support and Service

We offer comprehensive technical support and service for our Carbon Regeneration Kiln. Our team of experienced professionals can assist you with the installation, maintenance, and troubleshooting of your system to ensure optimal performance.

We provide dedicated customer service representatives who can answer any questions you may have about the product and help you with any issues you may be experiencing. Our technicians can provide on-site assistance and provide technical guidance to keep your Carbon Regeneration Kiln running smoothly.

We also provide online support and our team of experts is available 24/7 to answer your queries. We also have a customer feedback system to ensure that all our products are of the highest quality and to ensure that any issues you may have are addressed in a timely manner.

We strive to provide the best possible service and support to all our customers and we are committed to making sure that you are completely satisfied with our products and services.

Packing and Shipping:

Carbon Regeneration Kiln Packaging and Shipping:

The Carbon Regeneration Kiln will be packaged and shipped in a cardboard box. The box will be secured with a wrapping film to ensure safe delivery. All components of the kiln will be bubble-wrapped and placed in the box. This will provide extra protection against scratches and other damages during shipping. The box will be labeled with the customer's name, address, and contact information. The customer will be notified when the package is dispatched and will be provided with a tracking number for the shipment.