Product Description:

The regeneration of waste activated carbon adopts the physical high-temperature steam regeneration method, which is based on the principle of desorbing and converting some volatile organic substances adsorbed in the waste activated carbon into waste gas during high-temperature heating, volatilizing together with water vapor; During the activation process, the remaining organic compounds are pyrolysed at higher temperatures, and the waste activated carbon is activated in the presence of a quantitative oxidant (water vapor or a small amount of oxygen). The activated carbon restores its original pores and creates new ones, achieving the purpose of regenerating the waste activated carbon.
The system is configured with:

• The pretreatment system of waste activated carbon is mainly to screen and separate the impurities in the waste activated carbon, reduce the ash contained in the recycled activated carbon, and improve the index of the final product.
• Washing, dehydration system, mainly in order to soak some of the acidic and alkaline waste activated carbon, a large number of acidic and alkaline substances are cleaned off, and then centrifuges are used to throw out a small part of the water.
• The drying system is mainly to dry the dehydrated waste activated carbon to reduce the production pressure of the regenerated activation furnace.
• Rotary regeneration furnace system, mainly suitable for high temperature pyrolysis of waste activated carbon, steam reactivation, the closed pores to reopen.
• The cooling system is mainly to cool the activated carbon after reactivation to reach the temperature of packaging into bags.
• The flue gas treatment system is also an important part of the regeneration process, the types of waste activated carbon and industry utilization field rate is wide, and the recycled waste activated carbon adsorption substances are also a variety of, so the flue gas treatment is very important. The waste activated carbon recycling production line is mainly equipped with the following flue gas treatment equipment: Flue gas incineration system (RTO), SNCR sellout system, waste heat boiler, quench tower (placing harmful substances to regenerate), dry reaction tower, bag dust collector, activated carbon adsorption box (optional), spray tower, bag dust collector, flue gas whitening system, induced air system, etc.
• Activated carbon deep processing system, including: particle crushing and screening system, cleaning system, packaging system, grinding system and so on.

Features:

Waste activated carbon treatment has the characteristics of high quality, large processing capacity and good treatment effect, with low material damage rate and high recovery of iodine value. Furthermore, the PLC system is advanced, which saves trouble and labor, allows you to view the operating status of each part of the equipment in real-time. This system also has high utilization rate of heat energy, without heat loss and is able to recycle.
The economic efficiency of this system is also quite high due to the low price of waste activated carbon and the price of recycled activated carbon which is basically the same as that of new carbon. The exhaust gas treatment system is also advanced and comes with SNCR out of stock, RTO heat storage system, flue gas incineration system, dry reaction tower, quench tower and other equipment configurations. The flue gas emission index can reach the national standard emission, with no worries.
The full set of system is mostly made of 310s stainless steel which has long service life and is highly resistant to high temperature.

Technical Parameters:

The type of waste activated carbon, iodine value, moisture, application industry field is different. Accordingly, the furnace corresponding to the processing amount and final output variates. In general, the higher the iodine value after regeneration, the lower the output! The type can be roughly divided into: powder activated carbon, granular activated carbon, honeycomb activated carbon, columnar activated carbon, etc. Each kind of activated carbon contains a large number of impurities and adsorbed substances, as well as water. Consequently, the flue gas generated in the regeneration process will also enter the rear of the different flue gas treatment system.
Furnace body specifications (the following is the reference data, the specific processing output, please write to consult):
1, λ1.5m*12m processing capacity: 5-10tpd
2, λ1.6m*16m processing capacity: 10-15tpd
2, λ2.2m*18m processing capacity: 15-20tpd
5, λ2.2m*20m processing capacity: 20-25tpd
6, λ2.6m*22m processing capacity: 25-30tpd
If you have the need for activated carbon regeneration, please write to me and I will develop relevant programs for you.

Applications:

Hengyi Kaifeng’s regeneration furnace is made of quality materials, such as carbon steel for the internal heat, and 310s stainless steel for the external heat. To ensure safety, the furnace is equipped with advanced systems like steam boilers, pressure gauges, and safety valves. With a processing output ranging from 2000-10000t/1 year, the system comes with a top-tier PLC automatic control system. A few of the brands used include Siemens, Schneider, Delisi, and Phoenix. In addition, the user is able to keep an eye on and adjust all the equipment through an online feature.
This regeneration furnace is created in Jining, Shandong, China. Hengyi Kaifeng offers a 1-year warranty on the product. Suitable for various carbonization processes, the furnace has proven to be efficient and reliable. It’s the perfect choice for anyone looking to have a carbonization furnace for their business.

Customization:

• Brand Name: HYKF
• Model Number: 10-35 tpd
• Place of Origin: Jining City, Shandong Province, China
• Certification: ISO-9001, COC
• Minimum Order Quantity: 1 set
• Price: $1,480,000
• Packaging Details: Base fixing, welding reinforcement, reinforcement, pallet and so on
• Delivery Time: 4-6 months
• Payment Terms: T/T, FOB Qingdao
• Supply Ability: 1 set
• Application: Activated Carbon Regeneration, Carbon Reconditioning Kiln, Carbon Regeneration Oven, Carbon Regeneration Ovens
• Temperature Range: 800-1000℃
• Control System: PLC Control System
• Heating Method: Natural Gas Or Diesel Or Kerosene
• Size: Customized

Support and Services:

Carbon Regeneration Kiln Technical Support and Services
We provide a comprehensive range of technical support and services for our Carbon Regeneration Kiln products. We can assist you in planning your installation and operating procedures, provide technical advice and troubleshooting assistance, and provide on-site maintenance and repair solutions.
We also provide a range of upgrade and customization options, so you can tailor the Carbon Regeneration Kiln to your specific needs. Our team of experienced professionals can provide technical advice and guidance to ensure that your system is operating at peak performance and efficiency.
We are committed to providing the highest level of customer service and support. If you have any questions or need assistance with your Carbon Regeneration Kiln, please do not hesitate to contact us.

Packing and Shipping:

The Carbon Regeneration Kiln is packaged in heavy-duty plywood crates and shipped on a pallet. Crates are clearly labeled with a product description, part numbers, and weight. The shipping pallet is also labeled, as well as marked for fragile items.
The Carbon Regeneration Kiln is shipped via a reputable freight carrier and insured for full value. Tracking information is provided to the customer upon shipment.