Product Description:

The regeneration of waste activated carbon adopts the physical high-temperature steam regeneration method, which is based on the principle of desorbing and converting some volatile organic substances adsorbed in the waste activated carbon into waste gas during high-temperature heating, volatilizing together with water vapor. During the activation process, the remaining organic compounds are pyrolysed at higher temperatures, and the presence of a quantitative oxidant (water vapor or a small amount of oxygen) activates the waste activated carbon, restoring its original pores and creating new ones, achieving the purpose of regenerating the waste activated carbon.

To make the regeneration process successful, the system is configured with various components, starting with the pretreatment system for waste activated carbon, which is mainly used to screen and separate impurities, reduce the ash content in the recycled activated carbon, and improve the index of the final product. Then, the washing and dehydration system is employed to soak some of the acidic and alkaline waste activated carbon, so that a large number of acidic and alkaline substances are removed. Subsequently, a centrifuge is used to throw out a small part of the water. The drying system is needed to dry the dehydrated waste activated carbon to reduce the production pressure of the regenerated activation furnace. Subsequently, a rotary regeneration furnace system is used for the high temperature pyrolysis of the waste activated carbon and the steam reactivation to reopen the closed pores. Following this, the cooling system is employed to cool the activated carbon after reactivation to reach the temperature of being packed into bags. Additionally, the flue gas treatment system is also an essential part of the regeneration process, as a variety of substances can be adsorbed in recycled waste activated carbon and different industries often use the same. In the flue gas treatment process, the main flue gas treatment equipment used include flue gas incineration system (RTO), SNCR sellout system, waste heat boiler, quench tower (placing harmful substances to re-generate), dry reaction tower, bag dust collector, activated carbon adsorption box (optional), spray tower, bag dust collector, flue gas whitening system, induced air system, among others. Last but not least, the activated carbon deep processing system provides functions such as particle crushing and screening, cleaning, packaging, grinding, and so on.

Features:

Technical Parameters:

Activated carbon, depending on its type, iodine value, moisture, and application industry field, has different corresponding process requirements and output. Generally, the same kind of activated carbon has numerous impurities, water, adsorbed substances. Besides, the physio-chemical properties of the generated flue gas in the regeneration process will directly enter the rear flue gas treatment system.

The following are some reference data for furnace body specifications:

• φ1.5m*12m processing capacity: 5-10tpd
• φ1.6m*16m processing capacity: 10-15tpd
• φ2.2m*18m processing capacity: 15-20tpd
• φ2.2m*20m processing capacity: 20-25tpd
• φ2.6m*22m processing capacity: 25-30tpd

If you need activated carbon regeneration services, please contact me and I will provide you with a customized solution.

Applications:

The Hengyi Kaifeng Regeneration Furnace combines high-quality materials with an advanced safety system.

Constructed from carbon steel for internal heat and 310s stainless steel for external heat, the furnace contains steam boilers, pressure gauges, and safety valves for assured safety. With a processing output of 2000-10000t/1 year, the system is also equipped with a high-end PLC automatic control system. Brands such as Siemens, Schneider, Delisi, and Phoenix can easily be used to view and adjust all the equipment of the system online.

Manufactured in Jining, Shandong, China, Hengyi Kaifeng offers a one year warranty for this product. Stable and efficient, the carbonization furnace can be used for various carbonization processes.

The Hengyi Kaifeng Regeneration Furnace is an excellent choice for those in need of a carbonization furnace for their business.

Customization:

Support and Services:

We provide technical support and service to ensure the best performance of your Carbon Regeneration Kiln. Our technical team will be available to answer any inquiries and provide assistance on the following topics:

• Installation and setup of the Carbon Regeneration Kiln
• Operation and maintenance of the Carbon Regeneration Kiln
• Troubleshooting and problem solving
• Replacement of parts and components
• Upgrading and customization of the Carbon Regeneration Kiln

We are committed to providing the best technical support and service for your Carbon Regeneration Kiln. If you have any questions or need any assistance, please don't hesitate to contact us.

Packing and Shipping:

The Carbon Regeneration Kiln will be securely packaged and shipped to the customer's desired location. The packaging will include an inner layer of bubble wrap and a thicker outer layer of foam padding to provide maximum protection during transit.

The kiln will be shipped via a reputable freight carrier, and the customer will be provided with a tracking number for their shipment.