Chemical Compositiom | ||||||||
Alloy No. | Chemical Compositiom(wt.%) | |||||||
Cu+Ag | Sn | P | Pb(Max.) | Fe(Max.) | Zn(Max.) | |||
1 | JIS | C5111 | Remainder | 3.5-4.5 | 0.03-0.35 | 0.05 | 0.10 | 0.30 |
ASTM | C51100 | Remainder | 3.5-4.9 | 0.03-0.35 | 0.05 | 0.10 | 0.30 | |
GB | QSn4-0.3 | Remainder | 3.5-4.9 | 0.03-0.35 | 0.05 | 0.10 | 0.30 | |
EN | CuSn4 | Remainder | 3.5-4.5 | 0.01-0.40 | 0.02 | 0.10 | 0.20 | |
2 | JIS | C5102 | Remainder | 4.2-5.5 | 0.03-0.35 | 0.05 | 0.10 | 0.30 |
ASTM | C51000 | Remainder | 4.2-5.8 | 0.03-0.35 | 0.05 | 0.10 | 0.30 | |
GB | QSn5-0.2 | Remainder | 4.2-5.8 | 0.03-0.05 | 0.05 | 0.10 | 0.30 | |
EN | CuSn5 | Remainder | ||||||
3 | JIS | C5191 | Remainder | 5.5-7.0 | 0.03-0.35 | 0.05 | 0.10 | 0.30 |
ASTM | C51900 | Remainder | 5.0-7.0 | 0.03-0.05 | 0.05 | 0.10 | 0.30 | |
GB | QSn6.5-0.1 | Remainder | 6.0-7.0 | 0.10-0.25 | 0.02 | 0.05 | 0.30 | |
EN | CuSn6 | Remainder | 5.5-7.0 | 0.01-0.40 | 0.02 | 0.10 | 0.20 | |
4 | JIS | C5212 | Remainder | 7.0-9.0 | 0.03-0.35 | 0.05 | 0.10 | 0.30 |
ASTM | C52100 | Remainder | 7.0-9.0 | 0.03-0.35 | 0.05 | 0.10 | 0.30 | |
GB | QSn8-0.3 | Remainder | 7.0-9.0 | 0.03-0.35 | 0.05 | 0.10 | 0.30 | |
EN | CuSn6 | Remainder | 7.5-8.5 | 0.01-0.40 | 0.02 | 0.10 | 0.20 | |
Mechanical Properties | ||||||||
Alloy No. | Temper Designation | Diameter | Tensile strengh | Elongation | ||||
MM | Mpa | % | ||||||
1 2 3 | QSn4-0.3 QSn5-0.2 QSn6.5-0.1 | O60(annealed) | 0.1-1.0 | ≥350 | ≥35 | |||
M | >1.0-8.5 | ≥350 | ≥45 | |||||
H01 (quarter-hard) 1/4H | 0.1-1.0 | 480-680 | / | |||||
>1.0-2.0 | 450-650 | ≥10 | ||||||
>2.0-4.0 | 420-620 | ≥15 | ||||||
>4.0-6.0 | 400-600 | ≥20 | ||||||
>6.0-8.5 | 380-580 | ≥22 | ||||||
H02 (halfr-hard) 1/2H | 0.1-1.0 | 540-740 | / | |||||
>1.0-2.0 | 520-720 | / | ||||||
>2.0-4.0 | 500-700 | ≥4 | ||||||
>4.0-6.0 | 480-680 | ≥8 | ||||||
>6.0-8.5 | 460-660 | ≥10 | ||||||
H03 (three-quarter-hard) 3/4H | 0.1-1.0 | 750-950 | / | |||||
>1.0-2.0 | 730-920 | / | ||||||
>2.0-4.0 | 710-900 | / | ||||||
>4.0-6.0 | 690-880 | / | ||||||
>6.0-8.5 | 640-860 | / | ||||||
H04 (hard) H | 0.1-1.0 | 880-1130 | / | |||||
>1.0-2.0 | 860-1060 | / | ||||||
>2.0-4.0 | 830-1030 | / | ||||||
>4.0-6.0 | 780-980 | / | ||||||
>6.0-8.5 | 690-950 | / | ||||||
4 | QSn8-0.3 | O60(annealed) M | 0.1-8.5 | 365-470 | ≥30 | |||
H01 (quarter-hard) 1/4H | 0.1-8.5 | 510-625 | ≥8 | |||||
H02 (halfr-hard) 1/2H | 0.1-8.5 | 655-795 | / | |||||
H03 (three-quarter-hard) 3/4H | 0.1-8.5 | 780-930 | / | |||||
H04 (hard) 1/2H | 0.1-8.5 | 860-1035 | / |
Phosphor bronze wire finds applications in various industries due to its excellent properties. Here are some common applications of phosphor bronze wire:
Electrical and Electronics: Phosphor bronze wire is widely used in electrical and electronic applications due to its high electrical conductivity and corrosion resistance. It is used in electrical connectors, terminals, switches, and other components where reliable electrical conductivity is required.
Springs and Fasteners: The high tensile strength and durability of phosphor bronze wire make it suitable for manufacturing springs, clips, fasteners, and other mechanical components that require good spring properties. It is used in applications such as mechanical switches, relays, and automotive components.
Musical Instruments: Phosphor bronze wire is often used in the construction of musical instruments, particularly for guitar strings and other stringed instruments. It provides a bright and resonant sound, along with good corrosion resistance.
Automotive Industry: Phosphor bronze wire is utilized in various automotive applications, including electrical connectors, terminals, and switches. It is also used in springs, bearings, and bushings due to its high strength and wear resistance.
Telecommunications: The corrosion resistance and electrical conductivity of phosphor bronze wire make it suitable for telecommunications applications. It is used in connectors, contacts, and wiring systems in telecommunication equipment.
Jewelry and Artistic Applications: Phosphor bronze wire is sometimes used in jewelry making and artistic applications. Its unique color and malleability allow for the creation of intricate designs and wirework.
It's worth noting that the specific application of phosphor bronze wire can vary depending on the alloy composition, wire diameter, and surface finish. Different industries and manufacturers may have specific requirements for their applications, and phosphor bronze wire can be customized to meet those needs.