Paper Honeycomb Board Laminating Line

Model: HZB-1600PC25

Characteristics:

• It is convenient for workers to put up the paper roll through Hydraulic Paper Stand;
• Glue system can glue on two side of the core and also can glue on top/bottom paper;
• Gluing roller lift pneumatically, makes the glue homogeneous;
• Touch screen control the machine, easy operation.

Working speed: 4 - 25 m/min, the line requires following machines:

Specification:

Note: Working speed depend on machine configuration, paper quality, glue quality, operator’s experience, etc….

Details of each section

Honeycomb core stretcher and dryer

• Honeycomb core feed by pinch roller
• Feeder adjusted through handwheel synchronously
• 80KW electric heater. Every 40KW can be ON/OFF separately.
• Temperature is adjustable

Hydraulic Paper Reel Stand

• Mother paper roll width: 1600mm
• Mother paper roll diameter: 1300mm
• Max. mother paper roll weight: 2500KG
• Core diameter: 76mm (3”)
• Tension control: Controlled by pneumatic brake
• Arm up/down: Driven by hydrocylinder
• Pre-heating cylinder diameter: 600mm

Gluing unit 1 and Gluing unit 2

• Gluing method 1 for gluing unit 1: Roll gluing on two side of the core to save glue and make board become dry quickly.
• Gluing method 2 for gluing unit 1: Roll gluing on kraft paper
• Gluing method for gluing unit 2: Roll gluing on kraft paper
• Glue consumption control: Pneumatic control and hand wheel control synchronously
• Glue supply method: Glue supplied by diaphragm pump
• Gluing roller material: stainless steel (we don’t use steel roller wrapped rubber, because the rubber will be easy to be worn)

Heating and compressing unit

• Compressing method: Thermal from heating panels and heat distributed on the panel evenly.
• Compression control: Screw control lifting, driven by motor.
• Temperature control: Electric control between 0 to 250℃
• Heating method: Electrical heating
• Heating plate surface coated Teflon material, won’t left glue on surface of the heating plate
• Heating width: 2500mm
• Top heater is 72KW

Belt compressing unit

• Double track structure with nitrile rubber belt.
• Use 45 pairs heavy duty float type roller for pressing purpose
• The belt can press the board to make sure it glue strongly. And it can help to cooling the honeycomb board.
• Pneumatic control pressure as per honeycomb board size and thickness
• Belt tension and guiding device equipped
• Length: 10m

Chamber drying unit

• Double track structure with PVC belt.
• Automatic skew adjusting device is installed for the PVC belt
• Chamber structure: adopt 150x100mm square steel tube and steel plate. Rock wool layer thickness is 50mm for keeping temperature
• Two sides of the chamber has inspection door
• Heating method: Central heating with heated air circulating
• Air pipe is double layer structure, can keep the temperature well and prevent be scalded
• Use 26 pairs heavy duty float type roller for pressing purpose
• Temperature control distal display, automatic adjust heating temperature
• Length: 8m
• Total heating power: 60KW

Roll cooling unit

• Cooling part length is 5000mm
• Cooling fan is installed
• Air flowystem is used for transfer cooling air to each part of the honeycomb board
• Use 10 pairs heavy duty float type roller for pressing purpose

NC Thin blade slitting unit

• Max. Slitting width: 1600mm
• Suitable board thickness: 6-60mm
• Blade regulated by motor
• Blade grinding model: Auto / Manual
• Blade quantity: 5 pcs
• Blade position setting: PLC control, touch screen operating

Cross cutting unit

• Synchronous cutting: Controlled by servo motor.
• Ball screw and linear guide are used for transmission
• Speed controlled by frequency conversion motor
• PLC control, operate on touch screen
• Cutting blade can run clockwisely and anti-clockwisely
• Minimum cutting length: 1800mm when running at speed of 25m/min
• Honeycomb board (1600x1000mm) diagonal cut off tolerance:±2mm

Stacker

• Manual / Auto model both available
• Sheet collecting arm transmitting belt tension can be adjusted separately
• Stacking speed is adjustable
• Hydraulic cylinder drive the platform lift/down
• Stacking height is 1600mm

Electric parts and pneumatic parts list:

Photos: