Product Introduction
High alumina refractories with mullite as the main crystal phase generally have an alumina content between 50% and 75%. The refractory temperature of mullite lightweight brick can reach above 1790℃. The starting temperature of load softening is 1600-1700℃. Pressure resistance at room temperature is slightly 70-260MPa. Good thermal shock resistance. There are two types of sintered mullite insulating bricks and fused mullite insulating bricks.
Sintered mullite insulating bricks are made of high-alumina bauxite clinker as the main raw material, adding a small amount of clay or raw bauxite as a binder, and forming and firing. Fused mullite insulating bricks use high alumina bauxite, industrial alumina and refractory clay as raw materials, add charcoal or coke fine particles as reducing agents, and are manufactured by reduction fusion method after molding. The crystalline fused mullite is larger than that of sintered mullite, and its thermal shock resistance is better than that of sintered products. Their high temperature performance mainly depends on the content of alumina and the uniformity of mullite phase and glass distribution.
A high-alumina refractory with mullite (3Al2O3·2SiO2) as the main crystal phase. Generally, the alumina content is between 65% and 75%. In addition to mullite, the mineral composition with lower alumina also contains a small amount of glass phase and cristobalite; the higher alumina content also contains a small amount of corundum. Lightweight mullite insulating bricks can be directly used for the lining of high-temperature kilns, and have been widely used in shuttle kilns, roller kilns, glass and petrochemical kilns.
Physical and Chemical Index of Lightweight mullite insulating bricks
Item | DLG180-1.5L | DLG170-1.3L | LG160-0.8L | LG150-0.8L | LG140-0.7L | LG125-0.5L | |
Al2O3 % | ≥90 | ≥72 | ≥60 | ≥55 | ≥50 | ≥48 | |
Fe2O3 % | ≤1.0 | ≤1.0 | ≤1.0 | ≤1.0 | ≤1.0 | ≤1.0 | |
Bulk Density ( g/cm3) | ≤1.5 | ≤1.3 | ≤1.0 | ≤0.8 | ≤0.7 | ≤0.5 | |
Cold Crushing Strength (MPa) | ≥9.5 | ≥5.0 | ≥3.0 | ≥2.5 | ≥2.0 | ≥1.5 | |
Linear Change on Reheating | ≤1% | 1800 | 1700 | 1600 | 1500 | - | - |
≤2% | - | - | - | - | 1400 | 1250 | |
Thermal conductivity (350±25)℃ (W/mK) | ≤0.8 | ≤0.6 | ≤0.4 | ≤0.35 | ≤0.3 | ≤0.2 |
The above data rae measured the average of the company, only for design reference, may be adjusted according to user needs in the process of production.
Specifications mullite insulation bricks:
1. Low thermal conductivity, good thermal insulation effect.
2. Low melting temperature, due to the low thermal conductivity, the mullite lightweight thermal insulation brick accumulated little heat, and it can save much energy obviously during the process of intermittent operation.
3.With low content of impurity such as alkali metal oxides, high refractoriness and content of aluminum, it can keep good performance in the reductive atmosphere.
4. High thermal compressive strength.
5. With high precise of the appearance size, it can increase the speed of the construction, reduce the usage of the fire clay and can keep the strength and stability of the construction. So at last it can length the life of the lining.
6. The mullite thermal insulation brick can be made in different shape so that reduce the quantity of usage and the joints of bricks during the construction. The brick can be directly used as the lining of the high temperature of the kiln and now widely used in shuttle kiln, roller kiln, glass and petrochemichal industry kilns.
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