China OEM Titanium Copper Steel Clad Conductive Busbar For Electrical Applications

Options:

• Titanium/Copper clads: TA1,TA2/T2,T1 C11000
• Copper/Aluminium Clads rod/plate/strip: T1,T2,C11000 / AL1050, 1060.
• Copper/Stainless steel clads rod: T1, T2, C11000, C10200 / SS316, SS304.

1. Introduction

2. Materials and Construction

• Titanium Layer: The outer layer of the busbar is made of titanium, which provides excellent corrosion resistance and mechanical strength. Titanium is highly resistant to oxidation, acids, alkalis, and other corrosive substances, making it ideal for use in harsh environments. Additionally, titanium has a high melting point and good thermal conductivity, which helps to dissipate heat generated during electrical operation.
• Copper Core: The middle layer of the busbar is a copper core, which provides high electrical conductivity. Copper is one of the best conductors of electricity, and its use in the busbar ensures efficient power transmission with minimal losses. The copper core is also highly ductile and malleable, allowing for easy fabrication and installation.
• Steel Backing: The inner layer of the busbar is a steel backing, which provides additional mechanical strength and support. Steel is a strong and durable material that can withstand high mechanical stresses and loads. The steel backing also helps to prevent deformation and damage to the busbar during installation and operation.

3. Advantages

• High Electrical Conductivity: The combination of copper and steel provides excellent electrical conductivity, ensuring efficient power transmission with minimal losses. The titanium layer on the outside further enhances the conductivity by providing a smooth and corrosion-free surface for electrical contact.
• Corrosion Resistance: The titanium layer on the outside of the busbar provides excellent corrosion resistance, protecting the copper core and steel backing from oxidation, acids, alkalis, and other corrosive substances. This makes the busbar suitable for use in harsh environments such as marine, chemical, and industrial applications.
• Mechanical Strength: The steel backing and titanium layer provide high mechanical strength and durability, making the busbar capable of withstanding high mechanical stresses and loads. This ensures reliable operation and long service life even in demanding applications.
• Easy Installation: The titanium copper steel clad conductive busbar is designed for easy installation, with features such as pre-drilled holes, chamfered edges, and smooth surfaces. This makes it easy to mount and connect the busbar to other electrical components, reducing installation time and costs.
• Customizable Design: The busbar can be customized to meet the specific requirements of different applications, with options for different sizes, shapes, lengths, and electrical ratings. This allows for flexibility in design and ensures that the busbar can be tailored to the specific needs of each project.

4. Applications

• Power Distribution: The titanium copper steel clad conductive busbar is widely used in power distribution systems for transmitting electrical power from the source to the load. It is suitable for use in substations, switchgear, and distribution panels, providing a reliable and efficient solution for power distribution.
• Industrial Applications: The busbar is also used in various industrial applications such as manufacturing plants, chemical processing facilities, and oil refineries. It is ideal for applications where high electrical conductivity and corrosion resistance are required, such as in motor control centers, process control systems, and instrumentation panels.
• Marine Applications: The titanium layer on the outside of the busbar provides excellent corrosion resistance in marine environments, making it suitable for use in ships, offshore platforms, and other marine applications. The busbar can be used for power distribution and transmission in marine electrical systems, providing a reliable and durable solution.
• Renewable Energy Applications: The busbar is also used in renewable energy applications such as solar power plants and wind farms. It is ideal for transmitting electrical power from the renewable energy source to the grid or to energy storage systems, providing a reliable and efficient solution for renewable energy integration.

5. Conclusion