Automatic Industry Motor Rotor Die Casting Machine 60T Customized
Automatic aluminum rotor die casting machines are used in a variety of industries, including automotive, aerospace, electric motors , generators and industrial manufacturing, etc. Rotor die casting machines allows for the production of rotors with precise dimensions, high strength, and excellent mechanical properties. This makes them suitable for use in demanding applications where reliability and performance are critical.
Our aluminum rotor die casting machines are highly automated and can produce large quantities of high-quality rotors with consistent quality and dimensional accuracy. High-quality, and cost-effective aluminum rotors will make them a critical component of the manufacturing process in many industries.
The automatic aluminum rotor die casting machine typically consists of a furnace for melting the metal, a holding furnace for maintaining the molten metal at a constant temperature, a die-casting machine for injecting the molten metal into the mold, and a cooling system for solidifying the metal once it has been cast.
Aluminium Rotor Die-Casting Line Application
The aluminium rotor die-casting line is suitable motor aluminium rotor manufacturing. Especially suitable for induction motors, brushless motors, synchronous motors, permanent magnet motors, compressors, washing machines, etc.
Aluminium Rotor Manufacturing Process
Manually loose lamination weighing→ Putting truss into turntable→ Robot loading→ Into tooling→ Die-casting→ Casted rotor out of tooling→ Putting into integrated machine→ Weighing, marking codes, inspecting and stamping→ Putting into pressing machine→ False shaft pulling out→ Oil spraying→ Pick and load real shaft→ Putting pressure head→ Pressing real shaft→ Taking out pressure head→ Unload rotor to finished box
一,Specification | |||
No. | Item | Unit | 100T specification |
1,Main cylinder: | |||
1 | main cylinder mold lock force | KN | 630 |
2 | main cylinder mold lock travel | mm | 400 |
2,Injecting cylinder: | |||
1 | Injecting cylinder travel | mm | 150 |
2 | Injecting cylinder injecting force | KN | 400 |
3 | Injecting force(Min-Max) | KN | 70-400 |
4 | capacity | L | 25 |
5 | aluminum depot OD(Max) | mm | 100 |
6 | punching head OD(Max) | mm | 100 |
7 | aluminum depot capacity(Max) | kg | 2 |
8 | Injection punching head travel distance | mm | 60 |
9 | cycle time | s | 15-20 |
10 | Rotor OD | mm | Max 100 |
11 | Rotor stack height | mm | Max 100 |
3,Motor and pump: | |||
1 | Pump motor power | KW | 7.5+7.5 |
2 | Divider motor powder | KW | 1.5 |
3 | Oil pump (plunger pump) | L | 40Y+40Y |
4,Machine dimension: | |||
1 | Main frame(L*W*G) | mm | 2000*2100*2700 |
2 | assembly of oil tank and electric appliance(L*W*G) | mm | 2100*1500*1500 |
3 | turntable OD | mm | 1000 |
5,Cooling pump specification: | |||
1 | Submersible pump power | KW | 1.5 |
2 | Submersible pump rate of flow | M3/H | 5 |
3 | Submersible pump water pressure | MPa | 0.4 |
Remark: the max pressure of this machine is 25Mpa / Submersible pump power 220/380V Option |