Specifications
Brand Name :
PERWIN
Model Number :
PW-HWGX220
Place of Origin :
Qidong, Jiangsu
Certification :
CE, ISO, GMP, UL, TUV, SGS
MOQ :
1
Price :
Negotiable
Packaging Details :
Export Standard Wooden Cases
Delivery Time :
60 working days
Payment Terms :
TT
Supply Ability :
10pcs/month
Metering method :
Four-channel Longer DPOFLEXTM PFS Precision Peristaltic Pump; Filling 30µl~10ml; Accuracy Is ±0.5%; Each Channel Can Be Set And Adjusted Independently; 7-inch High-definition LCD Screen. (21 CFR Part 11 And EU Annex 11 Standards)
Labeling machine :
Vertical Round Vial Labeling Machine, Equipped With A 600mm Buffer Turntable, Which Can Change The Label Roll Without Stopping The Upstream Equipment
PLC :
Schneider Or Siemens
Production line composition :
Turntable With A Diameter Of 600mm → Double-station Filling And Stoppering Machine → Double-station Capping Machine → Labeling Machine (Optional)
Filling range :
0.5ml~10ml
Compressed air :
0.4~0.7Mpa
Filling method :
Positioning Filling; In Order To Meet The Production Capacity, The 10ml Specification Product Is Filled Twice, 5ml Each Time, Each Time Is Filled By An Independent Peristaltic Pump
Online detect :
Leaked Filling, Detection And Rejection Of Bottles With No Bungs
Description

Product Description:

The vial loading method of this machine is through a 600mm turntable, which allows for easy and precise loading of vials. It is designed for 5ml and 10ml glass vials and can fill them from 0.5ml to 10ml, making it a versatile and efficient option for vial filling production lines.

The Vial Filling Line also features a full bunging system, ensuring that after filling and stoppering, the vials are directly capped using the capping machine. This feature increases efficiency and reduces the risk of contamination.

The capping unit of this machine is designed to ensure the quality of capping. It consists of two parts: pre-capping and capping. The pre-capping unit features a double-station system where mechanical arms automatically pick up the two bottle caps sorted by the vibrating plate and place them on the bottle mouths of the two bottles corresponding to the star wheel station. The caps are then screwed onto the bottle mouths, ensuring a tight seal. The double-station screw cap unit tightens the cap of the pre-screwed bottles, ensuring that they are securely closed.

The Vial Filling Line is an essential machine for vial filling production lines. It provides efficient and secure vial filling and sealing, ensuring the quality and safety of the products being filled. With its versatile vial volume range and full bunging system, this machine is an excellent investment for any pharmaceutical or chemical company.

Features:

  • Product Name: Vial Filling Line
  • Online detect: Leaked Filling, Detection And Rejection Of Bottles With No Bungs
  • Filling range: 0.5ml~10ml
  • Filling method: Positioning Filling; In Order To Meet The Production Capacity, The 10ml Specification Product Is Filled Twice, 5ml Each Time, Each Time Is Filled By An Independent Peristaltic Pump
  • Full bunging: After Filling And Stoppering, It Directly Enters The Capping Machine For Capping
  • Labeling machine: Vertical Round Vial Labeling Machine, Equipped With A 600mm Buffer Turntable, Which Can Change The Label Roll Without Stopping The Upstream Equipment

Automated Vial Filler

Vial Filling Machine

Vial Packaging Line

Technical Parameters:

Parameter Description
Capping Torque Pre-set The Capping Torque On The Touch Screen (HMI), If The Torque Is Not Reached, The Servo Motor Will Automatically Tighten The Cap, When The Torque Is Reached Or Exceeded, The Servo Motor Will Automatically Stop Capping
Filling Nozzle Lifting The Cam Mechanism Controls The Lifting Of The Filling Nozzle To Prevent Liquid Splashing
Capping Unit In Order To Ensure The Quality Of Capping: This Unit Consists Of Two Parts: Pre-capping And Capping; Double-station Pre-capping: The Mechanical Arms Automatically Pick Up The Two Bottle Caps Sorted By The Vibrating Plate And Puts Them On The Bottle Mouths Of The Two Bottles Corresponding To The Star Wheel Station And Screw The Bottle Caps Onto The Bottle Mouths; Double-station Screw Cap: Tighten The Cap Of The Pre-screwed Bottles
Partial Bunging If The Product Is To Be Freeze-dried, It Needs To Be Collected In Trays After Partial Bunging
Filling Accuracy ±0.5%
Working Process Vial Loading On 600mm Turntable→Double-station Argon Filling Twice And Liquid Filling (10ml Product, Filled In Two Times)→Double-station Automatic Stoppering + Detection And Rejection Station (leaky Filling, No Stopper)→(half Stoppering Collection Station)→(products Which Were Frozen Drying Were Loaded On A 600mm Turntable) → Double-station Capping Machine (pre-screwing Cap + Capping) → (customer Option: 600mm Labeling Buffer Turntable + Small Round Vial Vertical Labeling Machine)
Security The Main Body Of The Filling And Capping Machine Is Equipped With 304 Stainless Steel Frame And Tempered Glass. Alarm Information, Door Open Shutdown; Emergency Stop Device, Etc
Production Line Composition Turntable With A Diameter Of 600mm → Double-station Filling And Stoppering Machine → Double-station Capping Machine → Labeling Machine (Optional)
Vial Loading Method 600mm Turntable
Laminar Flow Hood Equipped With Two Sets Of Laminar Flow Hoods, Covering The Filling And Stoppering Area. If The Product Is A Sterile Product, A Set Of Laminar Flow Hoods (optional Function) Can Be Added To Cover The Partial Bunging Collection Station

Applications:

The PERWIN PW-HWGX220 Automated Vial Filler is a versatile and efficient solution for filling and packaging vials of various sizes. With its high precision and accuracy, this vial filling line is ideal for use in a wide range of applications and industries.

Whether you are producing pharmaceuticals, vaccines, or other liquid products, the PW-HWGX220 is designed to meet your needs. Made in Qidong, Jiangsu, this product is certified with CE, ISO, GMP, UL, TUV, and SGS, ensuring that it meets the highest standards of quality and safety. The minimum order quantity is 1, and the price is negotiable.

The capping unit of the PW-HWGX220 consists of two parts: pre-capping and capping. The double-station pre-capping system uses mechanical arms to automatically pick up sorted bottle caps and place them on corresponding bottle mouths, while the double-station screw cap tightens the pre-screwed bottle caps. This ensures the quality of capping and minimizes the risk of spills and leaks.

The metering method of the PW-HWGX220 uses a four-channel longer DPOFLEXTM PFS precision peristaltic pump. This allows for filling volumes ranging from 30µl to 10ml with an accuracy of ±0.5%. Each channel can be set and adjusted independently, and the 7-inch high-definition LCD screen meets 21 CFR Part 11 and EU Annex 11 standards.

The main motor of the PW-HWGX220 is made by ABB, a trusted name in the industry. This ensures reliable and efficient operation, even under heavy workloads.

The vial labeling system of the PW-HWGX220 uses a vertical round vial labeling machine equipped with a 600mm buffer turntable. This allows for label changes without stopping upstream equipment, making the process more efficient and streamlined.

The double station stoppering system of the PW-HWGX220 uses a mechanical arm to suck rubber stoppers of two channels respectively with negative pressure and swing 90° to press them on the bottle mouth. This allows for partial stoppering and full stoppering process requirements to be completed as needed.

With its advanced features and high-quality components, the PERWIN PW-HWGX220 is the ideal vial packaging line for automated filling and labeling of liquid products. With a delivery time of 60 working days and a supply ability of 10pcs/month, it is the perfect solution for businesses of all sizes and industries.

Support and Services:

The Vial Filling Line is a complex piece of machinery that requires technical support and services to ensure optimal performance. Our team of experienced technicians and engineers are available to provide the following services:

  • Installation and commissioning
  • Operator training
  • Maintenance and repair
  • Upgrade and retrofit
  • Validation support

We also offer remote technical support for quick and efficient troubleshooting. Our goal is to minimize downtime and maximize productivity for our customers. Contact us for more information on our technical support and services.

Send your message to this supplier
Send Now

Semi Automatic Glass Vial Filling Line 5ml And 10ml With Independent Peristaltic Pump

Ask Latest Price
Watch Video
Brand Name :
PERWIN
Model Number :
PW-HWGX220
Place of Origin :
Qidong, Jiangsu
Certification :
CE, ISO, GMP, UL, TUV, SGS
MOQ :
1
Price :
Negotiable
Contact Supplier
video
Semi Automatic Glass Vial Filling Line 5ml And 10ml With Independent Peristaltic Pump
Semi Automatic Glass Vial Filling Line 5ml And 10ml With Independent Peristaltic Pump
Semi Automatic Glass Vial Filling Line 5ml And 10ml With Independent Peristaltic Pump
Semi Automatic Glass Vial Filling Line 5ml And 10ml With Independent Peristaltic Pump
Semi Automatic Glass Vial Filling Line 5ml And 10ml With Independent Peristaltic Pump

Perwin Science and Technology Co,.Ltd

Verified Supplier
7 Years
jiangsu, dongfang
Since 1999
Business Type :
Manufacturer
Total Annual :
5000000-6000000
Employee Number :
120~150
Certification Level :
Verified Supplier
Contact Supplier
Submit Requirement