Product Description:

One of the key features of the Vial Filling Line is its PLC system, which can be either Schneider or Siemens. This system ensures precise and accurate filling of vials, making it a reliable choice for pharmaceutical manufacturing.

The Vial Filling Line also features a double station stoppering system. A mechanical arm sucks the rubber stoppers of the two channels respectively with negative pressure and swings 90° to press them on the bottle mouth. This system allows for both partial and full stoppering process requirements to be completed as required.

In addition, the Vial Filling Line can perform both partial and full bunging, depending on the product requirements. If the product is to be freeze-dried, it needs to be collected in trays after partial bunging. After filling and stoppering, it directly enters the capping machine for capping.

The Vial Filling Line is equipped with high-quality pneumatic components, which can be either Festo or SMC. These components ensure that the machine operates smoothly and efficiently, reducing downtime and maintenance costs.

Overall, the Vial Filling Line is an excellent choice for pharmaceutical and biotech companies looking for an efficient and reliable automated vial filler. Its advanced features and high-quality components make it a top choice for those looking to improve their manufacturing processes.

Features:

• Product Name: Vial Filling Line
• Vial loading method: 600mm Turntable
• Pneumatic components: Festo Or SMC
• Full bunging : After Filling And Stoppering, It Directly Enters The Capping Machine For Capping
• Working process: Vial Loading On 600mm Turntable→Double-station Argon Filling Twice And Liquid Filling (10ml Product, Filled In Two Times)→Double-station Automatic Stoppering + Detection And Rejection Station (leaky Filling, No Stopper)→(half Stoppering Collection Station)→(products Which Were Frozen Drying Were Loaded On A 600mm Turntable) → Double-station Capping Machine (pre-screwing Cap + Capping) → (customer Option: 600mm Labeling Buffer Turntable + Small Round Vial Vertical Labeling Machine)
• PLC: Schneider Or Siemens

Product Keywords: Vial Bottling Equipment, Vial Filling Production Line, Vial Filling Production Line

Technical Parameters:

Vial Bottling Equipment, Automated Vial Filler, Vial Filling Line Assembly

Applications:

The PERWIN PW-HWGX220 Vial Filling Line Assembly is a perfect solution for filling, capping, and labeling vials. It is manufactured in Qidong, Jiangsu and it is certified with CE, ISO, GMP, UL, TUV, and SGS. The Vial Filling Line can be used in various industries such as pharmaceutical, biotech, and healthcare. The minimum order quantity for this product is 1, and the price is negotiable.

The Vial Filling Line can fill 60~80 vials per minute which makes it suitable for high production capacity. The filling method used is Positioning Filling which ensures accurate and consistent filling of the vials. The 10ml specification product is filled twice, 5ml each time, each time is filled by an independent peristaltic pump.

The Vial Capping Machine is equipped with a pre-set capping torque on the touch screen (HMI). If the torque is not reached, the servo motor will automatically tighten the cap. When the torque is reached or exceeded, the servo motor will automatically stop capping. This ensures that each vial is properly capped and sealed.

The Vial Filling System includes a Vertical Round Vial Labeling Machine that is equipped with a 600mm buffer turntable. The labeling machine can change the label roll without stopping the upstream equipment. The printer used is a Thermal Transfer Printer, specifically the Zebra ZE500-4-3 with a 300dpi resolution. This labeling system ensures that each vial is accurately labeled with all the necessary information.

The Vial Filling Line is delivered in export standard wooden cases and the delivery time is approximately 60 working days. The payment terms are TT and the supply ability is 10pcs/month.

Support and Services:

The Vial Filling Line product technical support and services include:

• Installation and commissioning support
• Operator training
• Maintenance and repair services
• Process optimization and troubleshooting
• Upgrades and retrofits
• Spare parts and consumables

Our team of experienced engineers and technicians are available to provide timely and comprehensive support to ensure optimal performance and productivity of your Vial Filling Line.