Tumble Belt Shot Blast Machine Q32 Series For Castings And Forged Parts
Description
Tumble Belt Machine is particularly suitable for handling large quantities of small castings, precision plastic workpieces, pieces of copper, aluminum parts, and the special design of its U-shaped endless belt allows the workpiece to produce a wave-like motion when passing through a shot blasting machine to ensure All the workpiece processing results are consistent,The use of hydraulic feeding method, a higher degree of automation.
Mass-produced components, which can be tumbled, are ideal for processing in tumble belt batch machines, no matter what materials they are made from. Anything from small, delicate plastic parts to large, forged components, can be finished to the highest standard.
Specification
Item | Q324 | Q326 | Q328 | Q3210 | Automatic Q3210 |
Productivity(t/h) | 0.3-0.6 | 0.6-1.2 | 1.2-2.0 | 2.0-2.8 | 2.0-2.8 |
Maximum Load (kg) | 100 | 200 | 400 | 600 | 600 |
Maximum Job (kg) | 5 | 10 | 15 | 25 | 25 |
Shot Flow Rate (kg/min) | 40 | 150 | 220 | 250 | 250 |
Diameter of Blasting Chamber (mm) | 400 | 600 | 800 | 1000 | 1000 |
Effective Volume(m3) | 0.05 | 0.10 | 0.2 | 0.3 | 0.3 |
Dust Collector Capacity(m3/h) | 2000 | 2500 | 3000 | 3500 | 4000 |
Total Power (kw) | 6 | 13 | 19 | 21 | 26 |
Parts Introduction
This is a small cleaning equipment, mainly composed by the cabinet, blasting system, abrasive recycle system, dust collector, electrical system and etc.
a. Blasting Cabinet(Longer Serive Time)
Inside the cabinet, there equips with wearing-resistant rubber to carry the products rotate. The shell is protected by special wear-resistant alloy shield mounted on end sides of belt, which is made by high chromium iron casting.
b. TS Blast Wheel (High Efficiency + Longer Service time)
It is key part of shot blasting machine, consists of blades, control cage, wheel disc, impeller, protective linings, wheel house, feeding pipe, special motor and etc.
c. Door (Good Sealing)
It is single swing door hanging with wear-resistant rubber to protect the door and sealing.
d. Elevator + Air Wash Separator
(with advanced design, dust and abrasive can be separated up to 99.5%)
To ensure conveyor belt not slip when machine is working, the pulley was made into a squirrel cage, that increase friction between belt and pulley, reduce the press-tightening force, extend belt service life. While elevator is equipped with a tension device, belt can be tensed by adjusting the upper bolt when it loose.
e. Cartridge Dust Collector(More Easier to Clean)
Pulse-jet Air Clean System
The dust collector has a push button to “pulse” the cartridges with a jet of compressed air between blast cycle to purge the filter. Upgrade option, the part can be programmed in PLC.
f. Electrical Control Panel (More Safty)
Qualified electronic components from famous company, such as Schneider, Chint or other Equivalent brand;
With Emergency Button; Control Voltage 24V;
Interlock System: there is a limit switch above the door, only after the door closed, can the blasting wheel be started.
Before and After
Why choose tumble belt shot blasting machine from TS Blasting?
No. | TS Machine | Other supplier | Result |
1 | Protective plate in blasting zone SP Mn13 | Low chromium casting | Service life of Mn13 is 8000-10000, Low chromium casting is 1500-2000h |
2 | Equip with 1 sets dust collector with pulse-jet air clean system | Equip with 1 set bag filter or cartridge filter | Bag filter need manual vibration, filter area is small with big occupation, ash removal difficulty |
3 | Electronic brand are Schneider/Chint | Electronic brand is Delixi | Choosing big brand Electrical components, with high stability of equipment |
4 | Top sealing uses a total of 5 layer protection (sealing brush and sealing rubber) | Top seal 2 layer of protection | 5 layer seals are more effective in preventing steel shots and dust escape out |
5 | Equip with safety protection such as ladder, guardrail and etc. | None | Ladder and guardrails to ensure the safety of staff for repair and maintain purpose. |
6 | Equip with sealing device and screen mesh at each transmission bearing | None | Bearing equipped with sealing device is not easy to break down, and protect the transmission parts and motor. |
7 | Dust-removing fan outlet equipped with silencer | None | Silencers can effectively reduce noise decibels and protect the health of workers. |
Package