Automatic plug-in line applications

1, Electronics Manufacturing Industry

1. Smartphones and Tablets: The motherboards of these devices are complex in structure and contain numerous tiny and precise electronic components, such as capacitors, resistors, chips, etc.
2. Smart Wearable Devices: Products like smart watches and smart bracelets are small in size but have a high degree of functional integration.
3. Headphones and Audio Equipment: Whether it's wired headphones, wireless headphones, or Bluetooth speakers and other audio products, the internal circuit boards need to have various electronic components installed to achieve audio processing and playback functions.
4. Personal Computer (PC) Motherboards: The computer motherboard is the core component of a computer, with a large number of electronic components on it, including CPU sockets, memory slots, various interface chips, etc.
5. Computer Peripheral Equipment: The production of circuit boards for devices such as printers, scanners, and external hard drives also relies on the automatic insertion line.
6. Insertion of Integrated Circuits (IC) after Packaging: After IC packaging is completed, it needs to be inserted into specific test boards or application circuit boards for subsequent testing or function implementation.
7. Insertion and Assembly of Discrete Components: For discrete components such as resistors, capacitors, and inductors, the automatic insertion line can achieve large-scale insertion and assembly.

2, Automotive Electronics Industry

1. Engine Control Unit (ECU): The ECU is the core control component of a vehicle's engine, and there are a large number of electronic components on its circuit board, such as microprocessors, sensor interface chips, actuator driver chips, etc.
2. Transmission Control Unit (TCU): In the control of a vehicle's transmission, the TCU plays a key role.

3, Industrial Automation Field

1. Production of Programmable Logic Controllers (PLC):PLCs are key equipment in industrial automation and are used to control various industrial equipment and production processes.
2. Industrial Sensors: The circuit boards of industrial sensors such as temperature sensors, pressure sensors, and photoelectric sensors need to have signal processing chips, amplification circuit chips, etc. inserted to achieve the functions of sensor signal collection, amplification, and conversion.
3. Industrial Actuators: For actuators such as motor drivers and solenoid valves, the automatic insertion line is used to insert control chips, power modules, etc.

Automatic plug-in line features

1, High Degree of Automation

1. Automatic Feeding and Insertion Operations:The automatic insertion line can complete the feeding process of electronic components automatically. Through precise feeding devices, it conveys components of different types and specifications to the insertion stations in a preset sequence and rhythm.
2. Automated Process Control:The automatic insertion line has an advanced control system that can manage the entire production process automatically.
3. Automatic Detection and Error Correction Functions:It is equipped with various automatic detection devices that can monitor the insertion status of components in real time during the insertion process.

2, High Precision and Quality Assurance

1. Accurate Positioning Precision:The automatic insertion line adopts high-precision positioning technology and can accurately insert electronic components into the tiny holes or pads on the circuit board.
2. Stable Insertion Force Control:It can precisely control the insertion force during the insertion process.
3. Quality Traceability and Data Recording:It has a complete data recording function and can record detailed information related to each insertion link, including component models, insertion times, detection results, etc.

3, High Production Efficiency

1. Fast Insertion Speed:The insertion speed of the automatic insertion line is much higher than that of manual insertion.
2. Continuous and Stable Production Capacity:Thanks to the use of automated equipment, the automatic insertion line can operate continuously and stably for a long time. Under normal maintenance and repair conditions, it can carry out production uninterruptedly for 24 hours, reducing production interruptions caused by factors such as workers' rest and fatigue.
3. Flexible Production Adaptability:It can adapt to the production of various types of circuit boards and components.

Product picture