Product Application
This Carbonated Beverage Filling Machine Combined Washing-filling-capping in 1 unit. It is used to produce glass bottled carbonated beverage. such as the cola / beer / Sprite and related aerated beverage. The DGCF Wash-filling-capping 3-in-1unit Machinery can finish all the process rinsing filling and capping in one unit, it can reduce the materials and Outsiders touch time, improve the sanitary conditions, production capacity and economic efficiency.
Detailed description:
Rinsing part
1.Rotary rinser: applicable for wine, beverage and water cleaning.
2.The new bottle is transported through the separation screw and starwheel by the clamp and turn over device; bottle neck is held upwords, after aseptic water rinsing, the bottle neck goes up and transported to another process.
3.The rinsing contact part and out cover adopt the stainless steel material
4.Open design gear driving
Filling part
1.Adopt the German technology, utilize the isobaric filling principle design, achieve to fill the cleaned bottle
2.Adopt isobaric mechnical valve ,fast filling with high precision filling level.
3.Adopt the guiding pole with cover function ;bottle held elevation desgin , ensures the complete seal between bottle neck and filling valve ,avoids the leakage.
4.Equip with the anti break device ;bottle break cleaning ,avoiding the next botte .
5.Equip with complete CIP cleaning function
Capping part
1.Cappig part :sorted cap is capped on the filled bottle ,and then transported to the next step.
2.Capper rotates through the speed reducer machine .The cap leaves the hopper under the centrifugal function .The exit is equipped with the cap reverce dvice ,when the reverce cap comes ,it is changed to the right direction ;the cap quantity is controlled by the photoelectric switch ,ensures the caping falling effect.
3.If the container has the cap ,the second cap cannot go in ,which utilizes the cap .
4.And it is equipped with photo eletric swith on the slding trail ,when it tests that there is no cap ,it stops automatically
Cap elevator
It is used for conveying caps into the capping machine by blowing. It starts to work automatically when it is lake of cap in the capping machine. The height and distance of transporting caps, the time of sterilizing can be adjusted as the requirement.
Main parameter:
Model | DCGF16-12-6 |
Theoretical Capacity | 2000BPH for 0.5L glass bottle |
Rinsing heads quantity | 16 pieces |
Filling heads quantity | 12 pieces |
Capping heads quantity | 6 pieces |
Filling precision | ≤±5mm |
Volume of glass bottle | 0.25L-2L |
Diameter of bottle | 50-100mm |
Height of bottle | 150-320mm |
Cap diameter | Aluminum screw type cap diameter from 28mm to 38mm |
Water pressure of washing bottle | 0.18-0.25Mpa |
Water consumption for water bottle | 2500kg/h |
Spraying position | 5 |
Dripping bottle position | 2.5 |
Gas source pressure | 0.4Mpa |
Gas consumption | 0.3m³/min |
Power | 5.03kw |
Weight | 2000kg |
Dimension(L×W×H) | 2100*1500*2200mm |