Products Introduction:
This CGF Wash-fillingcapping 3in1unit:Beverage Machinery is used to produce polyester bottled mineral water, purified water, alcoholic beverage machinery and other non-gas beverage machinery. The CGF Wash-filling-capping 3-in-1unit:Beverage Machinery can finish all the process such as press bottle, filling and sealing, it can reduce the materials and Outsiders touch time, improve the sanitary conditions, production capacity and economic efficiency.
You can click the below picture to see the video.
https://youtu.be/w5AvcLVx32A
Technique parameter
Model | CGF8-8-3 | CGF16-12-6 | CGF18-18-6 | CGF24-24-8 |
Productivity | 2000BPH | 4000BPH | 6000BPH | 10000BPH |
Rinsing Head | 8 | 16 | 18 | 24 |
Filling Head | 8 | 12 | 18 | 24 |
Capping Head | 3 | 6 | 6 | 8 |
Bottle Volume | 350ml~2000ml±10ml | |||
Bottle Diameter | φ50-92mm | |||
Bottle Height | 150-310 mm | |||
Filling Tolerance | ±2% | |||
Cap Size | 28mm and 30mm PE Standard Caps | |||
Air Pressure | 0.6MPa | |||
Air Consumption | 500 L/min | |||
Filling Water Consumption | 1.5 m3/h | 1.5 m3/h | 3 m3/h | 6 m3/h |
Rinsing Water Consumption | 0.5 m3/h | 0.5 m3/h | 1 m3/h | 2 m3/h |
Motor Power | 4.88kw | 5.88kW | 6.68kW | 7.68kW |
Voltage | 380V | |||
Dimension |
(L*W*H) 2100*1500*2200mm |
(L*W*H) 2100*1500*2200mm |
(L×W×H) 2450*1800*2200mm | (L×W×H) 2750*2180*2200mm |
Weight | 2000kg | 2500kg | 3000kg | 5300kg |
Filling Principle | Gravity Filling |
1. Complete set includes conveyor, monoblock rinsing filling capping machine and discharge conveyor.
2. Compact design saves space.
3. Heavy duty carbon steel tubular frame makes machine stable and durable enclosed with stainless steel sheathing secured to the tubular frame.
4. All parts that contact the bottle and liquid are made of stainless steel or food grade plastic material
5. All drive train components located inside machine base to be protected from aggressive environment, extended life, clean and unobstructed cabinet surface.
6. Rinsing, filling and capping are integrated into one.
7. Unique design bottle neck suspend system makes bottle move smoothly.
8. Precise and accurate fill-to-level valves give even filling in all bottles at same level.
9. No bottle, No filling.
10. Magnetic capping head eliminates over-tightening of caps.
11. No bottle, No capping.
12. Fast and easy changeover for various bottle sizes minimizes down time.
13. PLC control and friendly touch screen HMI interface.
14. Adjustable speed by inverter
15. Easy to operate, clean and maintain
Juice Rinsing Part
-Rotative rinsing turret one treatment, fixed nozzles, with grippers.
-The grippers take the bottles from the inlet star-wheel while they are still driven by the star-wheel, thus guaranteeing a safe grip.
-After the gripping, the bottle is turned upside down and cantred above a spraying nozzle which directs a stream of rinse water into the bottle. After the draining period the bottle is turned over to an upright position again.
Juice Filling part
-The star-wheels drive the bottles always "by the neck" through the rinsing, filling and capping steps. For the various types of bottle, it is easy to adjust the structure for the operator by our specialized design.
-Product bowl is to reduce the loss of heat.
-If the temperature is low than the setting value, the filling valves will stop and return the last beverage in filling valve to recycle tank and return to UHT again to sterilize with pump.
Juice Capping part
-Rotative capping turret, suitable to the application of screw plastic caps on PET bottles
-The fixed part consists of the cap hopper, the cap feeder with relevant motor and the cam actuating the capping heads.
-The heads are raised and lowered by the action of a follower that is riding on a shaped cam.