Carbonated filling machine and automatic bottle filler
Filling part:
1) Adopted Germany anti-corrosion non-maintaining bearing that can reduce the pollution of filling to the environment.
2) The rotate plate is made of SUS AISI304, large flat toothed bearing.
3) The pressure mechanical valve is introduced the advanced foreign design with a fast filling speed, no hygiene corner pocket, a few sealing parts, and precise liquid level control. The whole valve is made of 304 stainless steel.
4) The filling system has a CIP circulation system to wash the pipeline. This system can clean the liquid pipe, liquid tank and filling valve etc. effectively.
5) This filling system has an automatic temperature control system.
6) The filling valve opens and begins filling whenthe pressure is balance between inside bottle and liquid tank, the filling valve move up and leave the bottleneck when it finishes filling.
7) The liquid supply adopts the automatic pneumatic valve magnetic liquid-level switch to control the liquid tank automatically.
8) The motivation of the filler is derived from the driven system in the framework and passed by gear.
Capping part :
This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality.
Characteristic of the screwing capper as follows:
1) Introduce most advanced cap sealing technology called France “ZALKIN ". With the help of expert from institute of electro mechanics and mechanical engineering of Shanghai Communications University, we successfully designed. For example: I) the screwing capping head cam (the main parts which can assure the machine run stationary), while adopting “ZALKIN” technology, the expert improve the authenticity and stability of the machine focused on dynamics and kinematics. II) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.
2) The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
3) The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide.
4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide.
5) A bottle inlet detect switch is settled on the screwing capper.
6) There are aseptic nozzles between the transition poking wheel and filling parts to rinse the product rested in the bottleneck screw parts.
7) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
8) By adjusting the height of the rotary parts to adapt for different bottle height.
9) The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
10) The main parts of the screwing capper are processed by the digital-control processing center
Technical Parameter
Model | RCGF14-12-5 |
Washing head | 14 |
Filling head | 12 |
Capping head | 5 |
Production capacity | 3500BPH@500ml |
Air source pressure | 0.5-0.6MPa |
Rinsing water pressure | 0.15-0.2 MPa |
Bottle height | 150-340MM |
Bottle diameter | Φ50-Φ110MM |
Filling way | Hot Filling |
Power | 3ph, 380V/50Hz, 2.2KW |
Overall size | 2360*1770*2700(L*W*H) mm |
Weight | 3000Kg |
samples:
Our service:
Guarantee:
We response for one year warranty for the machine, however, it without any human conduct. And provide one-year free spare part for client. And send engineer to client’s company with client’s provision for flight charge and accommodation. Help install the machine, teaching their staff operate the machine and also, we do have a private school which help our client sending their staff to china, help them training.
After sales service:
After the equipment are arrived at the customer’s site, the customer is responsible for unpacking and arranging the equipment according to the placement drawing; and does under our install-adjust technicians’ guidance. Costs of the staff are decided at last.
Training
We are responsible for offering the technical training to user. The training content includes the structure and maintenance of the equipment, control and operation of the equipment. Through training, users' technical staff can grasp and the skill of operation and maintenance proficiently, and deal with the general troubles in time. We will appoint qualified technical staff for the guidance.
1.The buyer can send staff to our company for learning.
2.Quality assurance
3.We guarantee the goods offered are brand-new, not used, with latest design and suitable material made, and we guarantee the specification of the equipment is consonance with the contract.
4.We guarantee the line achieve product technical performance indicators within 5 days after feeding operation through the correct guidance of the installation and commissioning.
5.We are responsible for the fault and damage of the production line caused by our design, technology, manufacture, installation, adjustment and material defect etc. that all belong to our responsibility.
6.The warranty period is 12 months after acceptance check of the production line. If there is any different between the furnished equipment in the customer’s factory and the equipment concerned in the contract, the users have the right to pass the inspection book to the legal department to claim for compensation to our company within goods warranty period.
Warranty
Offer 12 months maintenance period to the problem that caused by our design, manufacture and the material quality, and offer the relevant parts and effective service for free for above reason. We will offer a widely and favorable technical support, after service all the time after guarantee period.