Automatic High-Speed Eye Drop Aseptic Filling Machine Production Line For Irregular Plastic Bottle

Overview

The machine is mainly used to complete such procedures as conveying filling innver stopple feeding, outer cap feeding and outer cap turning of eye drop bottles. It is aslo applicable to production of other small volume products in plastic bottles. It can be used singly or for on-line linked production.

Performence Features

-Touch screen operation platform, PLC control, variable frequency speed control.

-Intermittent bottle moving mechanism with stable and reliable running.

-Optional function of nitrogen filling before and after filling, HMI for adjustment of filling volume, ceramic pump or peristaltic pump can be adopted, driven by servo motor.

-Optional function of bottle air washing.

-No filling in case of no bottle,inner stopple feeding by mechanical hand,no inner stopple feeding in case of no bottle.

-No outer cap feeding in case of no inner stopple,protection for stopple shortage and cap shortage.

-Optional servo-driven cap turning head. The cap turning station is provided with bottle clamping device and cap ejecting device with adjustable torque.

Working Principle

The empty bottle is sent by the conveying mechanism to the rotary table positioning mechanism of the filling machine. There

is a station for air washing at the bottle inlet.After air washing is completed, it enters the large rotary table and is subject to

nitrogen filing before filling.When the bottle is detected by the bottle feeding photoelectric eye, the filling and lifting

mechanism is pressed downward,the filling needle is inserted into the bottle, and the whole pump body liquid feeding and nitrogen filling head liquid discharging process is completed by the metering pump. After the filling is completed, it is subject to nitrogen fling.The lifting mechanism is raised, and the rotary table moves the bottle to the stoppling station. The stopple is sucked up by the stopple suction nozzle,which is driven by the cam to the top of the bottle mouth through circumferential movement(the bottle clamping station clamps the bottle mouth).The inner stopple is pressed downward into the bottle mouth.The rotary table takes the s toppled bottle to the capping station, and the cap suction nozzle takes the cap to the top of the bottle mouth. Carry out pre-pressing. The rotary table takes the capped bottle to the cap turning station, and the cap is tightened by the cap turning head. The rotary table takes the bottle after cap turning out of the rotary table mechanism and sends it to the conveying mechanism,which sends the bottle to the next procedure.

Main Technical Parameters

Product Model: XHL-YG211

Stable production capacity(bottles/minute): 50-60

Bottle moving mode: Intermittent type

Number of filling heads: 2 head

Number of cap pressing heads: 1 head

Number of cap turning heads: 1 head

Filling accuracy: ≤± 0.5%

Stoppling rate:≥99.9%

Capping rate:≥99.9%

Pass rate:≥99.9%

Compressed air pressure: 0.4-0.6 MPa

Total Power: ≤3kw

Power Supply: 220/380V 50/60HZ

Weight: 1200kg

Outline dimensions: see the schematic diagram

About us

-Listed company founded in 2003(WINLONG GROUP CORPORATE)

-17 years’ manufacturing experience in the aseptic filling production line.

-Exclusive manufacturing factory of 20,000 square meters (Changzhou, Jiangsu)

-More than 100 famous enterprise business partners across China.

-Expanded global business network

-Proven design, efficient and reliabile products.

-Customized design to meet the customer’s demand.

Our Services and Warranty

1.We can customize the machine as customer required.
2.Available for OEM/ODM service.
3.Offer living broadcast or video support.
4.To Door installation and training service.
5.Offer filling line solution with customer requirement.
6.Customer’s design are welcomed.
7.Competitive price with on-time delivery.
8.Main spare parts one year warranty ( personal damaged except ).

We can customize with your packaging materials, production capacity and demands.

We will provide you with associated design solutions and case videos.