Overview

The filling and cap turning(capping) integrated machine is mainly applied for filling, cap turning(capping) and sealing of liquids of different viscosities such as oral liquids, syrup, medicinal wine, health products and ticnture in such industries as medicine,food,health products, daily chemical industry, agrochemical industry,etc.

Features

-Integrating filling and cap turning (capping) and taking small floor space, it adopts rotary continuous bottle moving mode. It is suitable for small and large bottles with high output.

-The circumferential swing mechanism is adopted for filling and cap turning (capping), with such features as stable and reliable operation, high efficiency, easy-to- maintain structure and smart design.

-It adopts the plunger metering pump to fill liquids of various viscosities with high precision. The pump can be easily disassembled, making cleaning and sterilization convenient. The filling principle also includes the use of peristaltic pump, negative pressure type, weighing type,self-flow type, reflux defoaming type, etc.

-Each pump is driven by a set of servo motor. The filling volume is adjusted on the man-machine interface, featured by convenient operation and quick adjustment. A set of servo motor can also drive many pumps, and each pump can realize fine adjustment.

-The seal ring of the plunger metering pump is made of silicon rubber, Teflon or other materials depending on different industries and liquid ingredients. Ceramic material can be used in special applications.

-It can be equipped with CIP/SIP cleaning and sterilization system.

-PLC ccxitrol system with variable frequency speed control and high degree of automation.

-The filling system is provided with the anti-leaking device, realizing filling from the bottom of the bottle, rising slowly and avoiding bubbles.

-The capping head adopts two knives for rolling threads and two knives for sealing. The blade is subject to quenching treatment with good durability. The seals and threads are beautiful and uniform. The capping head aciopts flexible design with easy adjustment, and can also be designed to be used for pull caps.

-The tightness of the air gripper type cap turning head can be adjusted without damaging the bottle and cap.

-It can be equipped with the cap storage and lifting mechanism and the mechanism for identifying reverse

caps and eliminating nonconforming products.

-The whole machine is designed according to GMP requirements.

Main Technical Parameters

Model: XHL-HYGZ12-8

Production capacity(taking 50/100ml as an example): 150-180 bottles/minute

Number of filling heads: 12 heads

Number of cap turning (pressing) heads: 8 heads

Filling range: Commonly using 30/50/100 ml glass bottles,can be customized for other 20-1000ml glass bottles

Filling accuracy:≤±0.5-1%

Cap turning and (pressing) pass rate: ≥99.8%

Power supply: 220/380V 50/60HZ

Power consumption:≤2.2KW

Compressed air: 0.4-0.6MPa

Weight: 1200 KG

Outline dimensions: See the schematic diagram

About us

-Listed company founded in 2003(WINLONG GROUP CORPORATE)

-17 years’ manufacturing experience in the aseptic filling production line.

-Exclusive manufacturing factory of 20,000 square meters (Changzhou, Jiangsu)

-More than 100 famous enterprise business partners across China.

-Expanded global business network

-Proven design, efficient and reliabile products.

-Customized design to meet the customer’s demand.

Our Services and Warranty

1.We can customize the machine as customer required.
2.Available for OEM/ODM service.
3.Offer living broadcast or video support.
4.To Door installation and training service.
5.Offer filling line solution with customer requirement.
6.Customer’s design are welcomed.
7.Competitive price with on-time delivery.
8.Main spare parts one year warranty ( personal damaged except ).

We can customize with your packaging materials, production capacity and demands.

We will provide you with associated design solutions and case videos.