Specifications
Brand Name :
XINGTE
Model Number :
XT-FW001S
Place of Origin :
Shenzhen
Certification :
CE,IOS9001,KC,ISO45001,ISO24001
MOQ :
1
Price :
Negotiate
Packaging Details :
Wooden case
Delivery Time :
10-25 working days
Payment Terms :
LC,T/T
Supply Ability :
2000PCS/MONTH
rated voltage :
AC380V,50/60Hz
coil height :
Max 80mm
Dimensions :
2100mm X 1800mm X 8500mm
Winding Modes :
Manual/Automatic
Winding Width :
25-100mm
number of spindle :
8 Spindles
Power Consumption :
5.5KW
Material :
Stainless Steel,cast Iron
capacity :
50pcs/h
Description

Product Description:

Flat wire winding machines are specialized machines designed for winding flat or profile wire. These machines are specifically optimized for the production of "edge wound" coils used in power inductors, including chokes and DC/DC converters, as well as any product utilizing flat wire winding techniques.
The key feature of these machines is their capability to wind flat wire along its thin edge, which is a complex task that requires a customized solution with built-in tooling expertise. The machines are engineered to produce coils using flat wire, allowing for higher flux density and increased power handling compared to traditional round wire.
Furthermore, these machines are designed to create "edge-wise" wound coils and can accommodate wire sizes ranging from 0.1mm to 1.0mm in thickness. Equipped with servo motors for precise control, the machines can produce coils with tight tolerances. These resulting coils can be utilized in a variety of industries, including loudspeakers, medical devices, aerospace, and other high-performance applications.
There are various types of flat wire winding machines available, including manual winders suitable for smaller operations and fully automated CNC systems for mass production. The machines offer numerous benefits such as increased production speeds, higher accuracy, and the ability to handle complex winding tasks seamlessly.
These advanced machines also reduce the need for manual intervention, resulting in a more streamlined production process and greater consistency in coil quality. When selecting a flat wire winding machine, it is crucial to consider factors such as loading capacities, coil dimensions, and production rates, as well as specific features that align with operational requirements.
There are numerous manufacturers and suppliers of flat wire winding machines, offering a wide range of models to cater to various scales of operation. From small-scale manual machines to large, automated CNC systems, there is a flat wire winding machine suitable for every production need.

Features:

Features of XT-FW001 Automatic Flat Wire Inductor Winding Machine

The Inductors are created by wrapping insulated wires into coils. The effectiveness of the inductor is impacted by the design of the wires within the package. They are available in round and flat wire windings. Round wire windings have lower current capacity and are suitable for low-frequency inductors. Flat wire windings can handle higher currents and provide excellent electrical conductivity, high thermal conductivity, and corrosion resistance. They can also be easily shaped and sized for smaller packages, and are more efficient at conducting high-frequency currents.

The XT-FW001 automatic flat wire inductor winding machine utilizes a Keyence system and AC servo motor drive system to achieve precise positioning. This winding machine combines winding, forming, cutting, and unloading (using custom molds) into one process, reducing the need for personnel movement and increasing overall production efficiency.

Features:
  • 10-inch human-machine interface for intuitive and simple operation
  • Supports program editing in conversation mode
  • Machine can store 99 sets of programs and quickly switch between them
  • Hierarchical management and password storage functions prevent unauthorized personnel from modifying programs
  • Complete error history record for troubleshooting and maintenance assistance
  • Uses a heater for bonding coils and a digital flow meter to control flow rate
  • Operates at a rate of over 90%
  • Overall cycle time of approximately 1 second per piece (pending confirmation of product specifications)

If you are looking to manufacture flat-wire inductors, the XT-FW001 automatic flat wire inductor winding machine from XINGTE is the ideal choice.

Technical Parameters:

Product Name: Flat Wire Winding Machine
Power Consumption: 5.5KW
Dimensions: 2100mm X 1800mm X 8500mm
Winding Modes: Manual/Automatic
Weight: 800kgs
Material: Stainless Steel, Cast Iron
Air Pressure: 0.4Mpa~0.8Mpa
Number of Spindle: 8 Spindles
Coil Height: Max 80mm
Wire Diameter: 4-12mm
Winding Width: 25-100mm

Key Features:

  • China Flat Wire Winding Machine Supplier
  • Flat Wire Air Coil Winding Machine

Applications:

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Automobile Field

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New Energy Field

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Emerging Energy Technology

With the increasing demand for clean energy sources, the development of emerging energy technology has become crucial. This field covers a wide range of technologies, including but not limited to, energy storage, smart grids, and advanced energy management systems. As countries work towards reducing their carbon footprint, emerging energy technology will play a vital role in achieving this goal.

Intelligent Manufacturing Field

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Risk Control

Risk control is a crucial aspect of any industry, especially those involved in handling and producing various forms of energy. It involves identifying potential risks and implementing measures to mitigate them. In the energy sector, this could include implementing safety procedures to prevent accidents or implementing contingency plans to deal with power outages. Risk control plays a vital role in ensuring the safe and efficient operation of various industries.

Customization:

Flat Wire Winding Machine Customization Service
Brand Name: XINGTE
Model Number: XT-FW001S
Place of Origin: Shenzhen
Certification: CE, IOS9001, KC, ISO45001, ISO24001
Minimum Order Quantity: 1
Price: Negotiate
Packaging Details: Wooden case
Delivery Time: 10-25 working days
Payment Terms: LC, T/T
Supply Ability: 2000PCS/MONTH
Air Pressure: 0.4Mpa~0.8Mpa
Wire Diameter: 4-12mm
Power Consumption: 5.5KW
Display: Touch Screen
Winding Modes: Manual/Automatic

Introducing the customized Flat Wire Winding Machine from XINGTE. This cutting-edge machine is designed to provide efficient and precise winding of flat wires, making it an essential tool for any manufacturing or production process that requires flat wire air coil winding or flat wire round coil winding.

Our XT-FW001S model is proudly manufactured in Shenzhen, ensuring the highest quality standards and reliability. It is CE, IOS9001, KC, ISO45001, and ISO24001 certified, giving you the assurance of meeting international safety and quality requirements.

With XINGTE, you can customize your Flat Wire Winding Machine to fit your specific needs and requirements. Our minimum order quantity is only 1 unit, and we offer flexible pricing options for negotiations. The packaging is done in sturdy wooden cases to ensure the safe delivery of your machine.

Our delivery time is 10-25 working days, and we accept payment through LC or T/T for your convenience. With a supply ability of 2000PCS per month, we can cater to your bulk orders without compromising on quality or delivery time.

The Flat Wire Winding Machine runs on air pressure between 0.4Mpa to 0.8Mpa, making it energy-efficient and cost-effective. It can handle wire diameters ranging from 4mm to 12mm, and the power consumption is only 5.5KW, making it a highly efficient and eco-friendly choice.

The machine comes with a user-friendly touch screen display, making it easy to operate and monitor. You can choose between manual or automatic winding modes, depending on your requirements.

Invest in XINGTE's Flat Wire Winding Machine and experience exceptional performance, reliability, and customization options for your flat wire winding needs.

Pictures of our factory
50pcs/H Cast Iron Flat Wire Winding Machine With Dimensions Of 2100mm X 1800mm X 1800mm

Pictures of machine




50pcs/H Cast Iron Flat Wire Winding Machine With Dimensions Of 2100mm X 1800mm X 1800mm
50pcs/H Cast Iron Flat Wire Winding Machine With Dimensions Of 2100mm X 1800mm X 1800mm


Pictures of flat coils
50pcs/H Cast Iron Flat Wire Winding Machine With Dimensions Of 2100mm X 1800mm X 1800mm


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50pcs/H Cast Iron Flat Wire Winding Machine With Dimensions Of 2100mm X 1800mm X 1800mm

FAQ:

Q: To search for machines for my production, how can I contact XINGTE?

A: You can reach out to XINGTE by filling up the inquiry form or sending a mail with your product information directly to sales@xingtekj.com.

Q: How can I determine which machine suits my needs?

A: To find the most suitable machine for your requirements, please provide us with the information and productivity request, and we will assist you in selecting the right option.

Q: What information should I submit for evaluation?

A: When submitting your request for evaluation, it would be helpful to provide product pictures, 2D/3D drawings, and specifications if available.

Q: Do XINGTE machines come with CE certification?

A: CE certification for machines can be made available upon request and as per the necessary regulations.

Q: Can one machine be used to produce various types of products?

A: Yes, it is possible to use one machine for multiple product types, but it depends on the dimensions and specifications of the products in question.

Q: After purchasing a machine, can we modify the winding programs ourselves if we plan to introduce new products?

A: Absolutely! You can easily edit the winding programs through the HMI (Human-Machine Interface) with a well-trained personnel from your team.

Q: Will XINGTE provide comprehensive programming training?

A: Yes, complete training can be scheduled either during Factory Acceptance in Taiwan or Site Acceptance in your factory, ensuring that you are proficient in operating the machine.

Q: Will XINGTE provide a 2D/3D drawing of the machine?

A: While we can provide the 2D PDF drawing of tooling and contact parts, complete machine drawings or structural drawings may not be available.

Q: If I purchase an individual machine, can it be upgraded and integrated into an automatic machine line in the future?

A: If there is a possibility of developing an automatic machine line in the future, it is crucial to plan for it from the beginning. Adequate space must be reserved in the machine's structure to allow for seamless integration with other machines.

Q: Can we use consumable parts of the same specifications but different brands from local suppliers?

A: The use of consumable parts from different brands would require the consent of XINGTE. Without approval, XINGTE cannot guarantee the compatibility or take responsibility for any issues arising from using unauthorized parts.

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50pcs/H Cast Iron Flat Wire Winding Machine With Dimensions Of 2100mm X 1800mm X 1800mm

Ask Latest Price
Brand Name :
XINGTE
Model Number :
XT-FW001S
Place of Origin :
Shenzhen
Certification :
CE,IOS9001,KC,ISO45001,ISO24001
MOQ :
1
Price :
Negotiate
Contact Supplier
50pcs/H Cast Iron Flat Wire Winding Machine With Dimensions Of 2100mm X 1800mm X 1800mm
50pcs/H Cast Iron Flat Wire Winding Machine With Dimensions Of 2100mm X 1800mm X 1800mm
50pcs/H Cast Iron Flat Wire Winding Machine With Dimensions Of 2100mm X 1800mm X 1800mm
50pcs/H Cast Iron Flat Wire Winding Machine With Dimensions Of 2100mm X 1800mm X 1800mm

shenzhen xingte technology co.,ltd

Verified Supplier
2 Years
shenzhen
Since 2011
Business Type :
Manufacturer, Exporter, Seller
Total Annual :
70000000-80.000.000
Employee Number :
1000~1200
Certification Level :
Verified Supplier
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