Capping machine for lid assembly, labeling and testing
The main processes of the machine are Servo screw cap, automatic grab, automatic spacing, feeding, unloading and packing.
The main features of the machine are high speed assembly, torque control accuracy and leak-proof.
Category | Parameter | Description |
---|---|---|
General Specifications | Machine Type | Automatic lid assembly machine |
Production Capacity | 50 to 500 units per minute (depending on model) | |
Power Supply | 220V/380V, 50/60Hz | |
Air Pressure Requirement | 0.5-0.7 MPa | |
Machine Dimensions | Varies by model (e.g., 2000mm x 1500mm x 1800mm) | |
Machine Weight | Varies by model (e.g., 800kg to 1500kg) | |
Feeding System | Lid Feeding | Vibratory bowl feeder or conveyor system |
Base Feeding | Automated feeding of container bases | |
Assembly Process | Lid Orientation | Automatic orientation and alignment of lids |
Lid Placement | Precision robotic arm or pneumatic system for lid placement | |
Sealing Mechanism | Integrated sealing system (e.g., ultrasonic, thermal, or pressure sealing) | |
Torque Control | Adjustable torque control for screw-on lids | |
Inspection System | Quality Inspection | Vision system or sensors for defect detection (e.g., misalignment, cracks) |
Rejection System | Automatic rejection of defective lids | |
Material Handling | Lid Material Compatibility | Plastic, metal, or composite materials |
Base Material Compatibility | Plastic, glass, or metal containers | |
Control System | Human-Machine Interface (HMI) | Touchscreen PLC interface for easy operation and monitoring |
Automation Level | Fully automatic with minimal manual intervention | |
Data Logging & Reporting | Records production data for quality control and analysis | |
Safety Features | Emergency Stop | Instantly halts machine operation in case of emergency |
Safety Guards | Enclosed safety guards to protect operators | |
Overload Protection | Prevents damage due to overloading or jamming | |
Maintenance & Durability | Maintenance Requirements | Regular lubrication and part replacement as per manufacturer guidelines |
Machine Lifespan | Designed for long-term use with durable components | |
Customization Options | Lid Size Range | Adjustable for various lid diameters and heights |
Container Compatibility | Customizable for different container types and sizes | |
Integration with Other Systems | Can be integrated with upstream/downstream production lines |
Quanstar Intelligent Controls (Shanghai) Co.,Ltd. specialized in creating custom automation solutions tailored to each client's need.We have a high reutation for providing custom automated manufacturing, processing, assembling and packing solutions for all industries including:
- Automotive
- Medical
- Healthcare
- Industrial
- Cosmetics
- Commodities
Core competencies of our manufacturing automation solutions:
• Resistance and laser welding
• Ultrasonic and RF Welding
• Industrial robot integration for flexible, multi-axis problems
• Material handling
• Power & free linear transfer systems
• Servo press
• Vision inspection
• Build to print
• Precision machining
• Lean cells
• Leak testing
• Traceability