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Assembly automation solutions For Thermal Management System
Assembly automation solutions For Thermal Management System
Specifications
Brand Name :
Quanstar
Certification :
ISO 9001
Place of Origin :
Shanghai
MOQ :
1
Payment Terms :
T/T
Delivery Time :
120
Name :
Assembly automation solutions for Thermal Management Solution
Software :
MES
Control system :
PLC, HMI, RFID
Appliance :
custom
Industry :
Electric Vehicle
Cycle time :
35S / PC
Function :
EOL, assemly, testing, traceability
Description

Assembly automation solution for Thermal Management System

A/C system

PTC (Power Train Cooling)

Cooling module

HVAC model

Pipe Assy etc

Thermal management integrated module assembly, testing and packaging production line

The main processes are automatic feeding, laser marking, visual detection, auto tightening, auto press-fit, EOL test, Off-line labeling.

Category Parameter Description
Battery Thermal Management Optimal Temperature Range 20°C to 40°C
Cooling Methods Air cooling, Liquid cooling, Phase Change Material (PCM)
Heating Methods PTC heater, Heat pump system
Motor & Inverter Thermal Management Optimal Temperature Range Below 80°C to 100°C
Cooling Methods Liquid cooling, Oil cooling, Air cooling
Heat Pump System Coefficient of Performance (COP) Typically 2 to 4
Operating Temperature Range -10°C to 40°C
Control Strategy Temperature Sensors Placed in key areas (battery, motor, inverter) for real-time monitoring
Control Algorithms Adjust cooling/heating power based on sensor feedback
Predictive Control Adjusts system based on driving mode, ambient temperature, and battery state
Energy Efficiency System Power Consumption Ranges from hundreds of watts to several kilowatts
Energy Optimization Optimizes control strategies to reduce energy consumption
Environmental Adaptability Low-Temperature Performance Ensures quick heating of battery and motor in cold environments
High-Temperature Performance Ensures efficient cooling to prevent overheating
Integrated Design Modular Design Integrates thermal management for battery, motor, and inverter
Waste Heat Recovery Uses waste heat from motor and inverter to heat the battery
Safety & Reliability Overheat Protection Reduces power or shuts down system if temperature exceeds safety thresholds
Fault Diagnosis Detects and addresses system abnormalities
Noise Control Fan Noise Controls noise from air cooling systems
Pump & Compressor Noise Controls noise from liquid cooling and heat pump systems
Cost & Weight System Cost Optimized to reduce overall vehicle cost
System Weight Lightweight design to minimize impact on vehicle range

Quanstar Intelligent Controls (Shanghai) Co.,Ltd. specialized in creating custom automation solutions tailored to each client's need. We have a high reutation for providing custom automated manufacturing, processing, assembling and packing solutions for all industries including:

- Automotive

- Electric vehicle (EV)

- Medical

- Healthcare

- Industrial

- Cosmetics

- Commodities

Core competencies of our manufacturing automation solutions:

• Resistance and laser welding

• Ultrasonic and RF Welding

• Industrial robot integration for flexible, multi-axis problems

• Material handling

• Power & free linear transfer systems

• Servo press

• Vision inspection

• Build to print

• Precision machining

• Lean cells

• Leak testing

• Traceability

Assembly automation solutions For Thermal Management System

Assembly automation solutions For Thermal Management System

Assembly automation solutions For Thermal Management System

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Assembly automation solutions For Thermal Management System

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Product Detail
Brand Name :
Quanstar
Certification :
ISO 9001
Place of Origin :
Shanghai
MOQ :
1
Payment Terms :
T/T
Delivery Time :
120
Contact Supplier
Assembly automation solutions For Thermal Management System

Quanstar Intelligent Controls (Shanghai) Co.,Ltd

Verified Supplier
1 Years
shanghai, shanghai
Since 2011
Business Type :
Manufacturer
Main Products :
Automation Assembly Line, Automotive Industry Assembly Line, Auto Parts Production Line
Employee Number :
200~300
Certification Level :
Verified Supplier
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