Customized Solutions For Simple Cookie Wire Cut Cookie Filled Cookies

The production of high-quality cookie and biscuit products relies on high-quality processing machinery and technologies. SAIMAI can supply a complete new production line or integrate it into an existing plant to upgrade and increase capacity.

The cookies can be deposited either directly onto an oven band or onto baking trays on a conveyor. SAIMAI’s indirect heated oven which has air circulation system is suitable for baking cookie, which can ensure every biscuit is even colored and has perfect texture. The working parameters can be adjusted while machines are running, to further reduce stoppages. When running at steady state our ovens require no operator presence, and the efficient insulation system saves energy.

The line can be equipped with:

Cookie Depositor

Online Cookie Depositor

Tunnel Oven

Multi-layer Cooling Belt Conveyor

Chocolate Coating Machine (optional)

Spiral Cooler(optional)

Packaging machines

On-line cookie depositor—wire cut/ dropping

1. Working width: 1.2M

2. The reciprocating moving head Depositor is for deposited or wire-cut one color cookies and soft centre cookies, with the addition of one hopper for the filling.

3. The depositing head is consisting of a hopper with a pair of grooved feeding rollers that leads the dough to the individual positive displacement pumps, one for each outlet, at constant pressure, allowing a very accurate dosing, without any variation in weight and volume of the product.

4.The machine can work as Depositor, with vertical and horizontal motion of the head to follow the baking belt and avoiding product tails, as Wire-cutter, with head fixed over the baking belt, dough feeding by means of the pump system, cutting of the product by means of a wire fitted on a oscillating frame to feed a row of products at a time on the baking belt, as Continuous Extruder, with fixed head, feeding rollers and pumps rotating continuously giving one set of dough lanes to be cut by a guillotine before or after baking depending on the product.

5. Machine designed to be disassembled and cleaned quickly and accurately, with easily changeable accessories (wire-cut templates, nozzles and rotating nozzles).

Machine controlled by Operator Panel “Touch screen” for control and programming of machine parameters and synchronization between machine and oven.

Baking
State of the tunnel ovens ensures perfectly shaped, colored and textured cookies are produced every time for each recipe. Many years of experience in the line of high capacity cookie and biscuit production has allowed us to develop ovens that precisely control heat, moisture, and pressure for perfect baking results.

Conveyors

1. PLC systems can monitor faults and showing alarm information in English according to the customer’s requirement. It has an open communication interface for the internet and is free to connect with other controlled systems and computer systems.

2. Incorporated the design of Europe and Japan into our equipment. Maximum reduce the cost of labor and realize real automation.

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Packaging and delivery :