Automatic Line For Danish Bread Corissant Production Line

A range of unit machines combined with the process knowledge and engineering expertise to integrate them into reliable and flexible high-output systems, SAIMAI can provide equipment for bread, such as sweet bun, soft bread bar, sourdough bread, hamburger bun, hotdog roll, croissant,danish bread and so on. Each machine is specified to match the customer’s product and output needs.

Make-up Line

Cooperate with the best Forming equipment manufacturer in China to ensure produce the best baking products for customers

Automatic Proofing system

Pans, trays can all be handled by the proofing room. Different tray types can be used as long as their outer dimensions are equal. The proofing room has several racks that consist of one or more levels, making the proofing time and capacity flexible without increasing the floor space.

The pans are fed into the proofer by conveyor and do not touch each other. Once a row is filled, it is lifted with an L-shape carrier. This process is repeated until the first dough has reached the top level. Then, the pans are moved out of the proofing room.

The proofing room is accommodated with a temperature and humidity control system and insulated housing.

Tunnel Oven

1: The oven is constructed gas-tight baking tunnel, divided into 2m/ section. Each section is connected on a frame, with a gas-tight connection between the sections.

2: the baking tunnel is insulated with 20CM-25CM layer of high-quality insulation material, in order to reduce heat loss to a minimum.

3. Inspection door on the control side

4. Stainless steel side and top outside panel.

5. The temperature is measured in each zone, both temperature underneath and above the product to be baked. PT-100 sensors are fitted in the baking tunnel for this purpose. The measured values for each zone can be read both on the central control panel (touch panel) and moisture instrument.

6. In the event of a driving motor failure, the belt can be driven by the hand device. This could send the product out of the oven.

7. OMRON PLC system is built into the control cabinet for the control of the oven.

Push-bar type Depanner

By means of a pick-and-place principle, a depanning head is positioned above pans; the (exchangeable) depanning head picks up the product and then transfers it to the cooling conveyor and releases it.

Conveyors

1. PLC systems can monitor faults and showing alarm information in English according to the customer’s requirement. It has an open communication interface for the internet and is free to connect with other controlled systems and computer systems.

2. Incorporated the design of Europe and Japan into our equipment. Maximum reduce the cost of labor and realize real automation.

3. According to the workshop area and the requirement of manufacturing to perfectly design the size and structure.

Pans Cleaning Conveyor

A Pans Cleaning Conveyor is usually put before pan storage or goes straight to the next production process. The continuous motion ensures the upcoming pans can keep going down the line.

Simplicity

The combination of gravity and air gun makes it easy to get the scrap off the pans.

Sanitation

The whole machine is designed following the sanitary principles. And it is important to clean off the scrap on the pans.

Safety

Multiple sensors ensure the pan are in position before entering the next motion which minimize the chance of damaging the pans. Also the scrap catching pan underneath the conveyor allows workers to clean the scrap without stopping the line.

Performacne

The continuous process the easy and simple. The pans are turned over by the rotator then cleaned by the air knife and turned over again. The speed is adjustable based on the whole production line speed.

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