The sandwich cake and two -layer cake are very popular because of its light and tasty and are enjoyed as a treat anywhere during the day or evening.
The layer cake are baked in the steel sheet belt and sandwiched together with one layer fillings, and finished with coating and toppings.
The mixed batter are manifold on the steel sheet and bake into tunnel oven, after baking, the cake sheet are split into linear cakes, half of them are lift up, the others are turned over and pasted cream, then the top linear cake put on the bottom layer, the layered linear cake are cut into individually sized portions then transport to packaging machine.
In addition to the drying oven, the line is suitable for producing cake rusk.
Producing perfectly layers cake relies on the accurate depositors and gentle sponge handling, combined with optimized automation to increase throughput, and minimize waste.
The line can be equipped with:

Aeration Mixing Machine

Aeration mixer for decorator (Optional)

Greasing Unit

Batter maniflod depositor

Grip decorate device

Tunnel Oven

Inclined cooling conveyor

Transversal roller cutter

Layering units

Folding unit

Cream extruder

Cream aeration system

Make-up conveyor

Ultrasonic cutter

Cooling Belt Conveyor with UV tunnel

Packaging machines

Specification of equipment :
Oil Spraking unit/ paper machine
Working width: 1M
Batter depositing manifold(sheeting)
Workding width: 1M
Sheeting thickness is adjustable: from 0.6 – 1.2mm
Decoration & Lidding Machinery
Working width: 1M

Tunnel oven
1.The oven is constructed gas-tight baking tunnel, divided into 2m/ section with gas-tight connection between sections, each section is connected with a frame.
2.The baking tunnels are insulated with high-quality insulation material, in order to reduce heat loss to a minimum.

3. View ports that can be opened are fitted at the oven sides for every zone.

4. The operating panel is fitted near the oven out feed. Operation can be from either right or left hand side.

5. The temperature is controlled in each baking zone independently, for both upper and bottom flames. Each temperature reading be measured and displayed on touch screen and temperature controller.

6. Production transportation way: BY steel belt

7.An OMRON PLC system is used for the oven production control.

Cooling conveyor
A: it is stainless steel mesh belt with Alcohol Spraying Device
B: Bottom Cooling conveyor is made by PU belt ---food level
C: Bridge cooling conveyor
Half cake stripe to go through there, half stripe to run on the underneath bottom conveyor to leave the space to turn the cake face down and overlap to another stripe.


Driven cutting knives
1 set of driven cutting knives to cut strips of cake: executed with 9 and 25 knives(The number is changeable depend on the cake size) for cake products, working width 1000mm.


Two layer cake layering unit
Two layer cake layering unit, to supply strips of cake & place them on top of cake strips underneath.

Pressing roller
The height of product passing under can range from 0-50mm.
Mechanical guillotineMechanical guillotine provided with a knife to cut the products at length, the no. of strokes is adjustable up to 55 strokes per minutes; maximum cutting height 60mm; cutting length adjustable by means of servo motor.

Product conveyors
180⁰curve conveyor
Transfer swiss roll and layer cake from make up line conveyor to cooling conveyor, Executed with its own AC frequency controlled speed drive.


Cooling conveyor with 6meters UV shade
Working width1200mm,length 15m, with 6Meters UV shade, Executed with its own AC frequency controlled speed drive in connection with packaging line.


FAQ:
Q1: Are you a factory or trading company?
A1: We are a factory. GuangDong SaiMai Industrial Equipment co.,LTD is located in GuangDong Province, China.
Q2: Can I customize the produces' size?
A2: Yes, We provide professionally customize to meet the needs of your company
Q3: How does your factory control the quality?
A3:Our Aims: Maintain High Quality, Keep Improving, Provide the Best Service, Be Client-Oriented
Our Goal: To be the top bakery equipment manufacturer in the world

OUR WORKSHOP

PACKING & DELIVERY