SAIMAI Manufacture Stainless Steel Food Equipment Products Line Cup Cake Production Line

Cakes Turnkey Solutions

Whether your final products are cupcakes or muffins, molded, filled or decorated cakes,

our project management, technology and engineering experts will ensure that your plant is reliable,

user friendly and maximizes yield, product quality, and automation. We will design your production

plant to fit your final product requirements and production scale.

Production Process

Aeration—Auto oven infeed ---Tunnel oven---Auto oven un-loader—Tray return Convey---90 degree bend conveyor---Depannner---Oil sprayer---Depositor---Injection ---Cooling belt conveyor---Packing machine

Continuous aeration mixer

Aeration is critical to cakes. Developed in the mixer, air bubbles in the batter provide much of the cake’s structure and volume. Aeration impacts a cake’s ability to rise in the pan.

Papercup dispenser

1. paper cup dispenser is designed especially for cakes

2. Running speed of paper cup dispener: 1-2 rows/ time, 25 cycles/min

3. Main frame in stainless steel, with height adjusting legs

DEPOSITOR

1. Electrically controlled by PLC for semi-liquid fillings.

2 .This depositors include nozzles which is changeable in the width mounted on a bridge.

3. Standard range of volume is adjustable on the screen from 15 to 130 cc.

4. The capacity is adjustable up to 20-25strokes p/min. depending on the used materials and volume.

5. The operation in full synchronisation to the empty tray conveyor when the detector gets the tray arrival information.

6. The total depositor is built onto a fixed frame which is made of stainless steel and non corrosive materials.

7. The motor and reducer is mounted in the cabinet which is stand beside of the conveyor.

8 .The PLC with the touch screen is mounted on the top of the cabinet for easy operates.

TUNNEL OVEN:

1: The oven is constructed gas-tight baking tunnel, divided into 2m/ section. Each section is connected on a frame, with a gas-tight connection between the sections.

2: the baking tunnel are insulated with 20CM-25CM layer of high-quality insulation material, in order to reduce heat loss to a minimum.

3.. Inspection door on the control side

4. Stainless steel side and top outside panel.

5. The temperature is measured in each zone, both temperature underneath and above the product to be baked. PT-100 sensors are fitted in the baking tunnel for this purpose. The measured values for each zone can be read both on the central control panel (touch panel) and moisture instrument.

6. In the event of a driving motor failure, the belt can be driven by the hand device. Which could send the product out of the oven.

7. OMRON PLC system is built into the control cabinet for the control of the oven.

SUCTION DEPANNER /NEEDLE DEPANNER/FLIP-OVER DEPANNER

1. The depanner works according to the vacuum -principle. This vacuum is obtained by a high-pressure fan which is equipped with a silencer. The depanner is installed in the baking tray conveyor system. Depending on the capacity, products of more baking trays are taken at the same time.

2. The products are taken by sucking-cups of silicone rubber. These sucking-cups are installed on an exchangeable plate which is a part of the vacuum chamber of the depanner. The vacuum chamber is pneumatically vertically moved during the picking and the placing of the products. The horizontal movement of the vacuum chamber is done by a frequency-controlled drive.

COOLING BELT CONVEYOR (SINGLE LAYER,MULTI LAYER COOLING CONVEYOR /CYCLE COOLING BELR CONVEYOR )

1 .FDA PU belt filling belt, with:

Support structure in stainless steel complete with legs and height adjustable

Motion through a gear-motor with inverter control

2: UV belt with length is 9m will be installed on each layer of cooling belt.

The ultraviolet lamp tube is installed above the conveyor belt

Stainless steel protective cover

Jam and Cream Injection

1． Products arrangement Conveyor, the speed is faster than cooling conveyor as it must to separate the production to be the sections. The construction is same as the cooling conveyor.

2．The Jam and cream is injected by the injector, when the detector gets the products arrival signal, then inject 4g-10g/time.

Tray cleaning unit

The empty tray is transported to one turning pump which make the empty tray upside down, and residual material is carry out by means of roll brush which rotated backward one roll and the air gun blow , the air compressor provide the air to air gun.

Automatic Feeding and Packing Line

It is designed for automatic feeding and packing line, the packing speed 110-150bags/min/line

OUR WORKSHOP

PACKING & DELIVERY