Semi -Automatic or FULL-Automatic Cake Production Line Make for Bakery Factory

Whether you want to make any kinds of cakes, such as cupcakes and muffins, filled cake, or decorated cakes, cake Rusk, SAIMAI can offer industry-leading equipment, production lines and turnkey plants.

SAIMAI has spent more than 20 years working with medium- and large-scale industrial-scale customers in China and Southeast Asia to improve and develop technology that can be tailored to different processing requirements such as cake size, shape and cake type.

From aeration mixer and depositors to tunnel ovens, injecting machines, depanners and packaging lines, the up- to –date technology from SAIMAI can handle any batter mixture, and final product, which can reduce labor and increase output and automation.

Continuous aeration mixer

Aeration is critical to cakes. Developed in the mixer, air bubbles in the batter provide much of the cake’s structure and volume. Aeration impacts a cake’s ability to rise in the pan.

Papercup dispenser

1. paper cup dispenser is designed especially for cakes

2. Running speed of paper cup dispener: 1-2 rows/ time, 25 cycles/min

3. Main frame in stainless steel, with height adjusting legs

4. Motorization made up of 1 motor for the rotating movements, the conveyor width of the paper cup dispenser is 850mm

DEPOSITOR

1. Electrically controlled by PLC for semi-liquid fillings.

2 .This depositors include nozzles which is changeable in the width mounted on a bridge.

3. Standard range of volume is adjustable on the screen from 15 to 130 cc.

4. The capacity is adjustable up to 20-25strokes p/min. depending on the used materials and volume.

5. The operation in full synchronisation to the empty tray conveyor when the detector gets the tray arrival information.

6. The total depositor is built onto a fixed frame which is made of stainless steel and non corrosive materials.

7. The motor and reducer is mounted in the cabinet which is stand beside of the conveyor.

8 .The PLC with the touch screen is mounted on the top of the cabinet for easy operates

TUNNEL OVEN:

1: The oven is constructed gas-tight baking tunnel, divided into 2m/ section. Each section is connected on a frame, with a gas-tight connection between the sections.

2: the baking tunnel are insulated with 20CM-25CM layer of high-quality insulation material, in order to reduce heat loss to a minimum.

3. Inspection door on the control side

4. Stainless steel side and top outside panel.

5. The temperature is measured in each zone, both temperature underneath and above the product to be baked. PT-100 sensors are fitted in the baking tunnel for this purpose. The measured values for each zone can be read both on the central control panel (touch panel) and moisture instrument.

6. In the event of a driving motor failure, the belt can be driven by the hand device. Which could send the product out of the oven.

7. OMRON PLC system is built into the control cabinet for the control of the oven.

SUCTION DEPANNER /NEEDLE DEPANNER/FLIP-OVER DEPANNER

1. The depanner works according to the vacuum -principle. This vacuum is obtained by a high-pressure fan which is equipped with a silencer. The depanner is installed in the baking tray conveyor system. Depending on the capacity, products of more baking trays are taken at the same time.

2. The products are taken by sucking-cups of silicone rubber. These sucking-cups are installed on an exchangeable plate which is a part of the vacuum chamber of the depanner. The vacuum chamber is pneumatically vertically moved during the picking and the placing of the products. The horizontal movement of the vacuum chamber is done by a frequency-controlled drive.

Spiral Cooling Tower

Our spiral cooling tower is suitable for the food industry, light industry, and the optimal conveying equipment during the automatic continuous production. It is widely used in food cooling, conveying, and so on.

Features:

1. It can be customized to meet customer requirements and designed to be the most suitable size and structure for your product.

2. Reliably and practicability: It is in accord with ergonomics and durability.

3. Using SEW drive and SIEMENS DEIVE to ensure the stability of the equipment.

4. Strict food safety standard: Smooth and clean surface, opening design and stainless structure make it easy to be cleaned.

5. Its advantages as below: beautiful shape and good quality; transmit steadily and smoothly with low voice; easy operation and low maintenance cost.

6.Optional for the cleaning system, the cleaning system has circulating hot water, steam cleaning, residue removing, and strong wind function.

FAQ:

Q1: Are you a factory or trading company?

A1: We are a factory. GuangDong SaiMai Industrial Equipment co.,LTD is located in GuangDong Province, China.

Q2: Can I customize the produces' size?

A2: Yes, We provide professionally customize to meet the needs of your company

Q3: How does your factory control the quality?

A3:Our Aims: Maintain High Quality, Keep Improving, Provide the Best Service, Be Client-Oriented
Our Goal: To be the top bakery equipment manufacturer in the world

OUR WORKSHOP

PACKING & DELIVERY