● Clamp Rotation System: Automatically senses that the clamp reaches its position, and the rotating mechanism clamps the clamp and rotates to make the clamp return to the next program.
● Lithium battery pack production line is suitable for the production of battery pack components for household appliances/electric bicycles/power tools/garden tools/energy storage power supplies, etc.
● Modular design: each device can be connected automatically or used alone, and can also be freely combined according to needs.
● Lithium battery production line is a multi-axis motion control system developed by modern automation experts. The automation mechanism with precision drive and motor control is used to realize real-time and effective control of automated production equipment.
● The lithium battery assembly line is suitable for the assembly line of 18650, 21700, 26650, 32700 and other cylindrical batteries.
● The built-in fixture returns to the track, after the assembly is completed, manually remove the fixture and put it on the return track.
● The jig automatically returns to the previous station, manually assembled and placed on the welding track.
● Automatic battery feeding mechanism:The robotic arm automatically grabs the battery and places it on the designated track. The diameter is 18-21 inches and the length is 65-70 inches.
● Electric cell barley paper making machine:Using PLC controlled stepper motor and cylinder to paste barley paper on the finished electric cell positive pole. Using the cylinder to drive the cutter, it stamps and pastes 4 electric cores at a time. Each part is made of high speed steel with high wear resistance.
● Battery Sorter: Features scanning and storage of battery data. 7 levels for sorting. Automatic sorting equipment for voltage and internal resistance testing of cylindrical batteries of various sizes. Diameter 18-21, length 65-70.
● CCD vision inspection equipment: multifunctional vision inspection system based on CCD industrial camera and machine vision technology.
● Battery Automatic Spot Welder: Suitable for single-sided automatic spot welding of cylindrical batteries of various specifications.
● Fixture Rotation System: Automatically sensing the fixture to reach its position, the rotation mechanism clamps the fixture to rotate it and return it to the next programme.
Work method | Stepper motor + pneumatic | Machine Dimensions | 1275*860*1524MM |
structural material | aluminium alloy | Machine Weight | 150KG |
Power source specification | Single-phase 220V50/60HZ | Application scenarios | Cylindrical cell sticker |
Production efficiency | 60-70PPM | Air source specification | 1/CFM |
Applicable battery specifications | 18650/21700/21650 | Pass rate | ≥95% |
Sticker efficiency | ≥60PPM | Transmission mode | Mechanical hand |
Compatible material | Highland barley paper, fast bus paper, glutinous rice paper, RET protective stickers, etc | Maximum impact speed | 99.99% |
1. Energy storage battery pack 2. Electric bicycle battery pack 3. Power tool battery pack
1. Battery automatic feeding
2. Positive electrode paste insulated paper machine
3. Cell voltage internal resistance sorting
4. Cell mounting bracket fixture platform
5. CCD detection of positive and negative battery pack
6. Fixture cover top plate platform
7. Spot welding on side A
8. Fixture turning mechanism
9. Side B welding
10. Back-end installation production line
The battery is loaded into the hopper of the paper paste machine →→ Automatically paste the positive electrode
pad sticker →→ the battery automatically enters the separator →→ the separator sweeps the test data for archiving →→
The battery is sent into the corresponding receiving tank → The workers take out the loading fixture in groups →
push the CCD automatic polarity detection screen → the unqualified manual correction is automatically sent out →
the workers cover the upper plate of the fixture →→ push the spot welder Automatic spot welding on side A→→
The machine automatically turns over to side B for welding completion →→ Take out the welded battery pack fixture
and return it to the frontto enter the next escape ring →→ Install the BMS board after the battery pack welding
inspection →→Machine or manual welding of the BMS board → Workers line and install auxiliary materials →→
Test the battery pack parameters fail to pass the inspection. →→ Send aging inspection to aging workshop →→
Packaging workshop packing
Q: What's your minimum order quantity?
A: We don't have a minimum order quantity. Whether it is an order of 1 or 100, we will wholeheartedly support you.
Q: How do I install and run the machine?
A: Our technicians had installed the machine before shipment. For the installation of some widgets, we will send out detailed training videos and user manuals randomly. 95% of customers can teach themselves.
Q: I don't know which one is right for me?
A: Please tell us the following information
1) Battery model and type.
2) Welding material and welding thickness
3) Commercial industry: We have a lot of sales experience and can provide you with advice.
Q: How does your factory do in terms of quality control?
A: Quality comes first. More than 20 tests will be performed on each unit. After all the tests are passed, our QC will test the welding performance.
Q: How can I do if the machine goes wrong?
A: If you encounter such problems, please contact us as soon as possible. Do not try to repair the machine by yourself or others. We will respond as soon as possible within 24 hours to solve your problem.
Looking forward to your consultation, we will provide you with the best quality service throughout the process!!!