Heavy Duty Pipe Welding Manipulator Welding Automation Equipment

1. Equipment instruction

Welding manipulator can be composed of auto welding mechanical equipment via welding rotator, welding positioner. It is used for internal and external circular welding seam, fillet weld and internal and external longitudinal welding seam it has functions of moving, rotating, elevating and traversing.

2. Technical parameter

● Structural style: moveable with rotation
● Vertical effective stroke: 3000mm
● Horizontal effective stroke: 3000mm
● Boom elevation speed: about 1000mm/min
● Vertical motor power: 1.5kw (brake motor)
● Boom traverse speed: 100-1000mm/min
● Horizontal motor power: 0.75kw
● Horizontal speed control mode: AC variable frequency speed regulation
● Column rotation angle: ±180° (motor-driven)
● Rotation motor power: 0.55kw
● Moving speed: 3000mm/min
● Moving motor power: 2*0.4Kw
● Lincoln DC1000 and flux recycle device (option)

3. Performance feature

Welding manipulator is composed of column, boom, nose and elevating. Column is rectangle, and on its top there is boom elevating mechanism which is dual beam. The motor drives worm gear and worm reducer and drives sprocket and chain. One end of chain is connected with boom guide device, and the other end is fixed on balance iron in column.

There are eight groups of pulley block which is eccentric shaft structure on boom guide seat. Elevating and flexing of boom is controlled by AC variable frequency speed regulation which can be adjusted according to welding needs. Automatic welding machine head is fixed on front of the boom, and the nose can be trimming up and down, right and left.

4. Supply range

● Welding manipulator: including column and boom, lifting device, telescopic device, rotation device, electric system.

Electric control box for welding manipulator Option items: ● Welding seam tracker ● Welding oscillator ● Manned seat or flatform ● Camera, monitor for welding process abservation ● Flux recovery & convery machine ● Lincoln welding power ● China welding power

Rotary device Welding manipulator is composed of auto welding mechanical equipment. It can use with welding rotator, widely applied to industries such as boiler, pressure vessel, petroleum, chemical industry and mechanism. The characters of machine and main dimension is designed according to auto welding process,its just the right equipment to improve welding quality and realize welding automation.