Automatic Welding Machine for Conveyor Rollers / Idlers

The Automatic Welding Machine for Conveyor Rollers and Idlers is a high-precision, high-efficiency industrial solution designed specifically for the mass production of conveyor roller components. Engineered to deliver consistent weld quality, this machine automates the end-cap welding process, ensuring strong, uniform joints while reducing labor costs and production time.

Utilizing advanced control systems—such as PLCs, servo motors, and automated clamping mechanisms—the machine precisely aligns and welds the roller tubes to the bearing housings or shafts. Its programmable settings allow for adjustments based on roller size, material thickness, and welding parameters, making it ideal for various roller types and sizes.

Key Features:

• Automated Welding Process: Ensures consistent and high-quality welds with minimal human intervention

• High Production Efficiency: Ideal for large-scale roller and idler manufacturing

• Precision Alignment: Accurate positioning of roller components using servo-driven or pneumatic systems

• Customizable Settings: Adjustable parameters for different roller diameters, lengths, and materials

• Durable & Reliable Construction: Built for continuous operation in industrial environments

• Safety Systems: Includes protective enclosures and emergency stop mechanisms

Applications:

This machine is essential in conveyor roller manufacturing facilities, particularly for industries such as:

• Mining

• Cement

• Steel

• Bulk Material Handling

• Power Plants

• Ports & Terminals

By automating the welding process, manufacturers can significantly increase throughput, improve product consistency, and reduce operational costs.

①　This machine adopts gases such as CO2, Ar+CO2, Ar+CO2+O2 as welding shielding gases or uses flux-cored wire + CO2 shielded welding methods which has high welding strength.

②　It can automatically adjust the center, weld at the same time, and pneumatically clamp. It adopts a control system with an imported programmable controller (PLC) as the core, replacing the traditional relay logic control circuit.

③　The brand of the welding machine can be specified by the user or provided by the user.

④　The reliability, applicability and working efficiency of the equipment have been improved.