Application of rubber belt vulcanizer :
1. Steel Cord Belt Intermediate Rubber is an uncured rubber for hot vulcanized belt splicing.
2. It is designed to use as an inter-core cord rubber replacement material in splicing steel cord conveyor belts or a tie gum in fabric belts.
3. The material is designed to bond to cured intercore rubber and wire cords in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond improvement material for general grade fabric conveyor belts.
The ZLJ sectional has uniform pressure bag and aluminum/steel bolt and high grade aluminum platens and beams with restraining system set as standard. Such belt splicing system designed to be portable and easy to set-up and remove from the site.
We can manufacture to all sizes and pressure up to 200 psi required for different fabric belts and steelcord belts.
Technical Parameters:
* Vulcanizing temperature: 145℃ (adjustable 0~200℃)
* Temperature-rising time (from normal temp to vulcanizing temp):≤50 mins(around 25~30 mins normally)
* Improved cooling system: using pressure pump for cooling:only 5mins (cooling from 145 to 75 degrees)
* Belt width: from 650mm to 3000mm 200PSI alike Uniform Pressure Bag for Conveyor Belt Press
* Degree of the heating platen:22 °/17 °/ 20 ° (rectangle and other degree is optional)
* Waterbag/ air pressure Press for 100PSI, 200PSI etc.
* Surface pressure for textile and steel cord belts, Up to 1.8Mpa.
* 100 p.s.i. (7 kg/cm sq.) units suitable for splicing fabric ply belting
* 200 p.s.i. (14 kg/cm sq.) units suitable for splicing steel cord conveyor belting
* Customization/OEM:Different heating platen size and combination
Project/Data/Model |
Adhesive tape width |
specification |
Heating plate size Length × width |
Total power (kw) |
Heavy weight (kg) |
Dimensions Length × width × height |
total weight (kg) |
Configuring device | |
Manual pump | Electric control box | ||||||||
TXCK-650 DJSL/DGLJL-650 |
650 | 650×830 | 830×820 | 9.8 | 56 | 1320×830×585 | 398 | 1 | 1 |
650×1000 | 1000×820 | 11.8 | 66 | 1320×1000×585 | 460 | 1 | 1 | ||
TXCK-800 DJSL/DGLJL-800 |
800 | 800×830 | 830×995 | 11.89 | 70 | 1450×830×585 | 485 | 1 | 1 |
800×1000 | 1000×995 | 14.4 | 79 | 1450×1000×585 | 550 | 1 | 1 | ||
TXCK-1000 DJSL/DGLJL-1000 |
1000 | 1000×830 | 830×1228 | 14.7 | 82 | 1700×830×585 | 556 | 1 | 1 |
1000×1000 | 1000×1228 | 17.8 | 95 | 1700×1000×585 | 596 | 1 | 1 | ||
TXCK-1200 DJSL/DGLJL-1200 |
1200 | 1200×830 | 830×1431 | 17.2 | 96 | 1950×830×750 | 784 | 1 | 1 |
1200×1000 | 1000×1431 | 20.7 | 113 | 1950×1000×750 | 900 | 1 | 1 | ||
TXCK-1400 DJSL/DGLJL-1400 |
1400 | 1400×830 | 830×1653 | 19.8 | 107 | 2150×830×900 | 857 | 1 | 1 |
1400×1000 | 1000×1653 | 23.9 | 132 | 2150×1000×900 | 1080 | 1 | 1 | ||
TXCK-1600 DJSL/DGLJL-1600 |
1600 | 1600×830 | 830×1867 | 22.3 | 120 | 2380×830×900 | 1102 | 1 | 1 |
1600×1000 | 1000×1867 | 27 | 146 | 2380×1000×900 | 1400 | 1 | 1 | ||
TXCK-1800 DJSL/DGLJL-1800 |
1800 | 1800×830 | 830×2079 | 24.9 | 137 | 2620×830×900 | 1247 | 1 | 1 |
1800×1000 | 1000×2079 | 30.. | 164 | 2620×1000×900 | 1500 | 1 | 1 | ||
TXCK-2000 DJSL/DGLJL-2000 |
2000 | 2000×830 | 830×2303 | 27.6 | 154 | 2830×830×900 | 1385 | 1 | 1 |
2000×1000 | 1000×2303 | 33.2 | 182 | 2830×1000×900 | 1750 | 1 | 1 | ||
TXCK-2200 DJSL/DGLJL-2200 |
2200 | 2200×830 | 830×2478 | 29.7 | 165 | 2997×830×900 | 1446 | 1 | 1 |
2200×1000 | 1000×2478 | 35.8 | 198 | 2997×1000×900 | 1800 | 1 | 1 |
1. Machine frame 2. Clamping device 3 .Pad 4. nut 5 .screw 6 .gasket 7 .high pressure hose 8 .pressure pump 9. insulation panels 10 .upper heating plates 11. upper and down heating plates wires 12. electronic control box 13. Cable 14. down heating plate 15. water pressure plate(see Figure above)
* The "three elements" of the conveyor belts jointing host are: reliable vulcanizing temperature, vulcanizing pressure uniform and accurate temperature vulcanizing time.
*The main parts are manufactured from aluminum and sheet elements heating, with smooth, reliable, little current, high efficiency.
*Water-cooled type vulcanizing machine, it is designed for the better of saving time. From the vulcanizing temperature to 60 ℃ ,it only needs 20 minutes.