Electric heating water cooling tape vulcanizing machine

1. Our factory's vulcanizing machine and repairing machine adopt a unique process and unique technology of full-automatic precision digital display control system. The whole machine is light and 1/3 lighter than the original. Reliable and durable. Exceeds the advanced level of domestic and foreign counterparts.

Second, the upper and lower heating plates
Purchase high-quality aluminum alloy materials, select Alcoa 7075 high-strength aviation aluminum plate, refined by special process, its characteristics:
1. Small size, light weight reduced by half, low energy consumption, fast temperature rise, the entire board surface is quite flexible after heating, and it is closer to the tape than the conventional machine. Under 1.5mpa pressure, its parallel tightness is not greater than 0.03mm Generally conventional machines do not have this capability.
2. The heating at each point of the upper and lower heating plates is uniform. After entering the heat preservation stage for 10 minutes, the temperature difference between the points on the working surface is only ± 3 ℃ ~ 4 ℃, which exceeds the international standard.
3. The time from the normal temperature to the vulcanization temperature (145 ℃) is less than 25min, the power is half lower than the same industry at home and abroad, and the energy saving effect is good.
4. The vulcanized glue is repaired or repaired at one time, and the glued part is flat, smooth, and the fastness is no different from the original belt.
5. The heating layer and the sandwich layer are trinity, with simple structure and easy installation.

Third, water cooling:
The heating layer is equipped with international advanced DC water cooling circulation device. Quickly cool from 145 ° C to 70 ° C, it only takes 5 minutes to speed up the bonding process, improve the strength of the belt joint and maintain the belt joint.

Fourth, the handle:
The handle has the characteristics of SD soft connection, it is not hot during high temperature operation, the appearance is chrome-plated, bright and beautiful, small and exquisite.

Five, hydraulic pressure plate:
1. The hydraulic pressure plate is refined by international advanced technology. Due to the special structure, the overall pressure is uniform, and numerous high pressure tests. The hydraulic pressure plate has passed 1.875mpa, 30min high pressure test without leakage, exceeding international standards.
2. The water pressure plate can be used for both water pressure and air pressure.

Six, the power line into the plug:
The power supply line adopts a special five-core integrated flat plug, which changes the disadvantages of the conventional multi-line multi-plug, and truly simplifies the integration of the line.

7. Fully automatic electrical control box:
1. The electrical components of the full-automatic electric control box are selected from Japan's Panasonic Corporation. The liquid crystal digital display is an intuitive instrument with good quality and durability. Digital and indicator display, preset vulcanization time and temperature, the entire vulcanization process is fully automatic operation, the warning light is on, and the work is automatically completed.
2. The fully-automatic LCD digital temperature control box is exquisite in appearance, compact and exquisite, and adopts an advanced vertical double-layer waterproof technology. The dust-proof and waterproof integrated cover can be adapted to work in harsh weather such as sand, rain, and hot sun.
3. Equipped with automatic leakage switch for overload and short circuit leakage protection performance to ensure personal safety.
4. Due to the integrated circuit, automatic operation procedures, and unified plugs and sockets, the electric control box can be used with all the vulcanizing machines and repairing machines in our factory. Conventional machines do not have this performance.

Eight, tie rod, nut:
The tie rods and nuts are made of high-steel material, which is light in weight, high in strength and easy to operate.

1.Frame

2.clamping mechanism

3.horn

4.screw

5 .nut

6. Washer

7. High pressure hose

8 .Pressure test pump

9 .heat shield

10.upper heating plate

11.Secondary cable

12.Electric control box

13.Primary cable

14.lower heating plate

15.Water pressure plate

1. Before the installation of the combing machine, the main parts (such as electric healing plates, pressure devices, racks, etc.) are evenly separated and separated, and the vulcanizer is temporarily transported to the site for temporary installation.

2. each separate separation of the parts, is also a frequent moving parts. Generolly, the heaviest parts can be handled by two people, so it is convenient to install and disassemble.

3. Before installation, find a more spacious place on the installation of the tape conveyor. In this place, not only the indefinite operating area and space, but also the placement of the tape and the power wiring are convenient.

4.Before installation, on the belt conveyor installation line, disassemble the upper rollers and set up a working platform in the form shown in Figure 2. If it is glued in the field, use a canvas to build a temporary rainproof shed around the work platform

5.Install the tools of the vulcanizing machine, the tools for processing the tape joints, the power supply wires, etc., and confirm that the glued village materials (such as cover rubber, core glue and glue) are within the validity period, the manufacturer and the production date.

6. Installation of the vulcanizer is carried out as follows:

(1) Place the single lower machine in the form shown in Figure 3;

(2) As shown in Figure 4, first place the pressure device (water pressure plate) on the placed lower frame machine; then place the lower electric plate on it. After the three are aligned, the lower electric heating plate is covered with plastic film (or talcum powder); Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate.

(3) Place the tape joints that have been processed and processed well and filled with the rubber material on the lower hot plate; after finding the center line, fix the tape on both sides with the clamp plate and the clamping mechanism. Its form is shown in Figure 5;

(4) on the tape joint. Place the plastic film (or talcum powder) in the position corresponding to the lower hot plate, and then place the electric heating plate and the heat insulation board on it in order. Its form is shown in Figure 6.

Note: When multiple vulcanizers work in parallel, a thin metal plate with a 0.2x50x seam length is placed at the joint of the lower electric plate

(5) Place the upper frame on the heat insulation board as shown in Figure 7, and align and align with the lower frame.

(6) According to Figure 8, install the pre-tightening bolts, washers and nuts in the elongated holes at the upper and lower frames, and tighten the nuts with a wrench. At this point, the main part of the vulcanizer is installed.

(7) According to Fig. 9, the quick joint of the pressure pump system is connected with the water inlet hole of the pressure device, and the primary power supply wire is correspondingly inserted into the socket of the electric heating control box, and one end of the secondary wire is inserted in the electric heating control box. On the socket, the other end is inserted on the hot plate; the corresponding one of the thermal resistance (or thermocouple) wire is inserted into the socket of the electric heating control box, and the other end is inserted into the temperature measuring hole of the electric heating plate. At this time, the vulcanization mounting is completed, and the timing operation of pressurization and heating is prepared.

Maintenance and maintenance

1. Before use. check the insulation resistance of the hot plate. If it is too low, it should be energized and dried until the insulation value reaches 50MΩ or less.

2. in the use of moving in the process should be handled with care. civilized operation;

3.If you work in the field, you should have reliable rain and water proof means to avoid being affected by rain and moisture.

4.When the use of its length is completed. it should be placed in the warehouse where the air circulation, relative humidity is not more than 85%. and is not affected by rain. The sleeper is raised below, and it is strictly prohibited to be placed on the ground