Our Advantages

AUTOMATIC CONTROL BOX

Conveyor Belt Vulcanizer With automatic temperature control, security alarm and automatically switch off the power. The control box can monitor the temperature of 3-5 different points on each heating platen at the same time to ensure the result of jointing.

PRESSURE SYSTEM

Signature RUNNING "Pressure Bag" uniform pressure system is lighter up to 4 times than the outdated pressure bag.

The pressure bag can reach full expansion in one time and ensure the uniform pressure up to 3.0MPa.

HEATING PLATEN

Custom extruded plank, silicone heating elements (up to 180°C/356°F), and durable composite insulating packaging are used to construct a flexible platen that contours to belt irregularities.
It takes 15~25mins rise up to vulcanizing temperature (about 145°C).
The flush "quick connect" make smooth profile. Recessed power connections are sealed for moisture resistance.

COOLING SYSTEM (Option Available)
Custom "Extruded Plank" cooling system within platens is made by several cuprum pipelines, Conveyor Belt Vulcanizer only takes about 20mins to drop the temperature down to 60°C.

PRESSURE PUMP
Automatic mute pressure pump own the features as smaller size, lighter weight and high impact-resistance. Compared with the manual pump, the operating pressure can be 23kg/cm2 (2.3MPa).

Conveyor belt vulcanizer Application

1. Steel Cord Belt Intermediate Rubber is an uncured rubber for hot vulcanized belt splicing.

2. It is designed to use as an inter-core cord rubber replacement material in splicing steel cord conveyor belts or a tie gum in fabric belts.
3. The material is designed to bond to cured intercore rubber and wire cords in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond improvement material for general grade fabric conveyor belts.
The ZLJ sectional has uniform pressure bag and aluminum/steel bolt and high grade aluminum platens and beams with restraining system set as standard. Such belt splicing system designed to be portable and easy to set-up and remove from the site.
We can manufacture to all sizes and pressure up to 200 psi required for different fabric belts and steelcord belts.

Technical Parameters (Reference)

Specification

1. Voltage: 220V 380V 415V 525V 660V 1140V 50HZ 60HZ(Customize available according to your requirement)
2. Quick water cooling device: 15 minutes From 145 ºCdown to 80 ºCor even lower
3. Cooling source: Water or Air
4. Heating source: Electricity
5. Heating time: from room temperature to vulcanization temperature need less than 20 minutes
6. Heating plate surface temperature difference: ± 1 ºC
7. The temperature adjustment range: 0 ~ 200 ºC(custom)
8. Vulcanization pressure: Max 2.5MPa.
9. Curing temperature: 0 ~ 99min (according to the thickness of the belt to adjust)
Usually 10mm~25mins, 20mm~35mins

10. Automatic mute pressure pump
11. Automatic control panel: insulating and waterproof, security alarm, Auto power-off when reach the vulcanization temperature.
Upgrading explosion proof control box option available.