1000mm Hot Rubber Belt Vulcanizing Machine Water cooling
Introduction of rubber belt vulcanizer :
Offering portability and great size versatility for coverage of all splice lengths, whether fabric ply or steel cord belt. These presses disassemble into individual components for ease of transport and maneuverability when splicing in cramped or remote locations. Components are lightweight and easy to assemble.
Preparation before vulcanization
1. Check the site and choose a place that is convenient for transportation as the work place
2. Vulcanization site requirements: flat, wide, clean, dust-free, dry air, water source, adequate lighting
3. Remove more than 2 sets of upper roller brackets at the vulcanization operation site (subject to sufficient space to place the vulcanizer)
4. Both ends of the belt are tightened with an electric hoist and fixed with a splint.
5. Place the base (beam), pressure plate, and lower heating plate of the vulcanizer on the conveyor frame in order, and straighten it according to the angle of the heating plate
6. Put both ends of the fixed belt on the lower heating plate, and then start the operation
Technical Parameters:
Model | ZLJ-1000*830 | ZLJ-2000×830 | |
1 | Applied Conveyor Belts Width | ≤1000mm | ≤2000mm |
2 | Belt Jointing width | ≤830mm | ≤830mm |
3 | Number Of Pressurized Beams | 10Pieces | 10Pieces |
4 | Max. Capacity Pressure | 2.0Mpa | 2.0Mpa |
5 | Heating Time | ≤40 minutes | ≤40 minutes |
6 | Heating Temperature Range | Up to 199℃ | Up to 199℃ |
7 | Height Of The Pressurized Beam | 200mm | 320mm |
8 | Machine Total Power | 15kw | 25.6KW |
9 | Heating Plate Size | 1230*830mm | 2220x830mm |
10 | Overall Dimension | 1460*830*600mm | 2600*830*900(mm) |
11 | Gross Weight | About 800kg | About 1300kg |
12 | Cooling Time By Cooling Device | 15~20mins | 15~20mins |
* Vulcanizing temperature: 145ºC (adjustable 0~200ºC)
* Temperature-rising time (from normal temp to vulcanizing temp):≤50 mins(around 25~30 mins normally)
* Improved cooling system: using pressure pump for cooling:only 5mins (cooling from 145 to 75 degrees)
* Belt width: from 650mm to 3000mm 200PSI Almex alike Uniform Pressure Bag for Conveyor Belt Press
* Degree of the heating platen:22 °/17 °/ 20 ° (rectangle and other degree is optional)
* Waterbag/ air pressure Press for 100PSI, 200PSI etc.
* Surface pressure for textile and steel cord belts, Up to 1.8Mpa.
* 100 p.s.i. (7 kg/cm sq.) units suitable for splicing fabric ply belting
* 200 p.s.i. (14 kg/cm sq.) units suitable for splicing steel cord conveyor belting
* Customization/OEM:Different heating platen size and combination
When vulcanizing joint length: calculate according to formula
A=(Z-1)b+Btg30° tg30°=0.5774
In the formula: A-------------length of joint
Z--------------Conveyor belt canvas layer number
b-------------Ladder length of vulcanized joint (m), generally b=0.15m
B--------------Conveyor belt width (m)
Portable Water-Cooled Rubber Belt Vulcanizing Machine and heating plates with silicone heating mats have newly been developed and distributed by RUNNING AMCHINE CO., Characterized by highest quality features and application-oriented design, they are suitable for splicing of fabric- and steel cord conveyer belts.
ZLJ conveyor belt vulcanizing machines can be used by one or multiple combinations according to the joint length of the belt.The main configuration of a single vulcanizing machine is as following:
Name | Amount |
The whole machine | 1 set |
Ratchet wrench | 2 piece |
steel pad | 1 set |
Clamping device | 1 set |
Electric control box | 1 set |
Power cable | 1 root |
Control cable | 2 root |
Thermal resistance | 2 pieces |
QL electric water pump | 1 set |
SD Hand pressure pump (Optional) | 1 set |
Pressure pipe | 2 root |
Water cooling system (Optional) | 1 set |