Water cooling Heavy Industrial Rubber Conveyor Belt Vulcanising Machine

Application of rubber belt vulcanizer :

1. Steel Cord Belt Intermediate Rubber is an uncured rubber for hot vulcanized belt splicing.

2. It is designed to use as an inter-core cord rubber replacement material in splicing steel cord conveyor belts or a tie gum in fabric belts.

3. The material is designed to bond to cured intercore rubber and wire cords in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond improvement material for general grade fabric conveyor belts.

Preparation before vulcanization

1. Check the site and choose a place that is convenient for transportation as the work place

2. Vulcanization site requirements: flat, wide, clean, dust-free, dry air, water source, adequate lighting

3. Remove more than 2 sets of upper roller brackets at the vulcanization operation site (subject to sufficient space to place the vulcanizer)

4. Both ends of the belt are tightened with an electric hoist and fixed with a splint.

5. Place the base (beam), pressure plate, and lower heating plate of the vulcanizer on the conveyor frame in order, and straighten it according to the angle of the heating plate

6. Put both ends of the fixed belt on the lower heating plate, and then start the operation

Technical Parameters:

* Vulcanizing temperature: 145ºC (adjustable 0~200ºC)
* Temperature-rising time (from normal temp to vulcanizing temp):≤50 mins(around 25~30 mins normally)
* Improved cooling system: using pressure pump for cooling:only 5mins (cooling from 145 to 75 degrees)
* Belt width: from 650mm to 3000mm 200PSI Almex alike Uniform Pressure Bag for Conveyor Belt Press
* Degree of the heating platen:22 °/17 °/ 20 ° (rectangle and other degree is optional)
* Waterbag/ air pressure Press for 100PSI, 200PSI etc.
* Surface pressure for textile and steel cord belts, Up to 1.8Mpa.
* 100 p.s.i. (7 kg/cm sq.) units suitable for splicing fabric ply belting
* 200 p.s.i. (14 kg/cm sq.) units suitable for splicing steel cord conveyor belting
* Customization/OEM:Different heating platen size and combination

When vulcanizing joint length: calculate according to formula

A=(Z-1)b+Btg30° tg30°=0.5774

In the formula: A-------------length of joint

Z--------------Conveyor belt canvas layer number

b-------------Ladder length of vulcanized joint (m), generally b=0.15m

B--------------Conveyor belt width (m)

Portable Water-Cooled Rubber Belt Vulcanizing Machine and heating plates with silicone heating mats have newly been developed and distributed by RUNNING AMCHINE CO., Characterized by highest quality features and application-oriented design, they are suitable for splicing of fabric- and steel cord conveyer belts.