Standard Conveyor Belt Joint Vulcanizing Press, Splice Machine
Vulcanizers Main components
1. Aluminum Frame (Spanner Bars):High quality aluminum, designed for any belt width or operating pressure
2. High tensile steel bolt and nut assemblies, recessed in the bar.
3. Lightweight aluminum platens within new rapid cooling system
4. New electric connect system (Old flat plug & socket design: plug pins broken easily)
Specification
1. Voltage: 220V 380V 415V 525V 660V 1140V 50HZ 60HZ(Customize available according to your requirement)
2. Quick water cooling device: 15 minutes From 145 ºCdown to 80 ºCor even lower
3. Cooling source: Water or Air
4. Heating source: Electricity
5. Heating time: from room temperature to vulcanization temperature need less than 20 minutes
6. Heating plate surface temperature difference: ± 1 ºC
7. The temperature adjustment range: 0 ~ 200 ºC(custom)
8. Vulcanization pressure: Max 2.5MPa.
9. Curing temperature: 0 ~ 99min (according to the thickness of the belt to adjust)
Usually 10mm~25mins, 20mm~35mins
10. Automatic mute pressure pump
11. Automatic control panel: insulating and waterproof, security alarm, Auto power-off when reach the vulcanization temperature.
Upgrading explosion proof control box option available.
Method and Procedure of Conveyor Belt Splicing Machine
Hot vulcanizing is a method of repair that uses both heat and pressure to join repair materials with compromised sections of the belt. The belt must be cleaned and free of all oily, greasy substances before starting.
Typically, the damaged portion of the belt is removed or trimmed down, and a new section is bonded in its place using an adhesive like glue or cement. Often, technicians will overuse the adhesive, subscribing to an “if a little is good, then a lot is better” approach, but that isn’t necessarily true. The belt is then cured to bond the materials.
The hot vulcanizing method is ideal for cuts or tears, holes or breakdowns between steel cords and fabric. It can be executed in dusty environments and is suitable for all types of belts with varying widths and thickness.
Machine specification of Conveyor Belt Splicing Tools
Model | Applied Width(mm) | Motor power | Dimension(LxWxH)(mm) | Weight(KG) |
ZLJ-800x830 | 800 | 11.2 | 1280x830x630 | 650 |
ZLJ-1000x830 | 1000 | 14.1 | 1480x830x630 | 700 |
ZLJ-1200x830 | 1200 | 16.5 | 1680x830x710 | 900 |
ZLJ-1400x830 | 1400 | 18.6 | 1930x830x760 | 1100 |
ZLJ-1600x830 | 1600 | 21.1 | 2140x830x800 | 1320 |
ZLJ-1800x830 | 1800 | 23.3 | 2300x830x850 | 1480 |
ZLJ-2000x830 | 2000 | 25.6 | 2600x830x950 | 1860 |
Package of Conveyor Belt Splicing Tools:
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tiger,we will use pe film for packing or pack it according to customers special request.
Our Services
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.