12000BPH Small Auto Mineral Water Plant Bottle Blowing Filling Capping Machine

The combiblock system which combines bottle blowing machine, filling machine and capping machine together in one rotary type, mainly for the drinking water, CSD and beverage filling line. The advantage of this combiblock system is highly intelligentized, with stable performance, high efficiency and low production cost, and achieves the national food sanitation standards. It is the preferred choice for the large and middle scale beverage production line.

Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet (SUS304).
Servo driving system of the combiblock system is positioned under the machine table.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.

Main advantage
By combining functions of blowing, filling, and capping into one machine, it has the advantages of simpler operation, lighter packaging material, lower energy consumption, more reliable quality, higher efficiency, smaller floor space, fewer operation, and less operation cost. The machine is equipped with safety door and alarm device, ensuring the safety of workers to the largest extend.

Working process

► Blowing system

1. Adopt high techology of on-line ionic gas duster to clean the preform.
2. High-speed blow valve group with high-speed network control ensures blowing technic precision and unification.
3. Three-dimensional dynamic simulating design ensures exact and reliable cam transmission and mesh.
4. High-pressure blow valve group optimum design helps save air a lot.
5. Quick-change for mould.
6. Wearable aluminum alloy mould surface with special treatment of hardness.
7. Key points automatic lubrication.

► Filling system

1). Filling machine adopts gravity filling way, the bottle mouth rises to open filling valve, then filling starts. When the material rises and plugs up to air returning hole, the filling stops; and then the bottle moves down, leaves from the filling valves, which means the whole filling process is finished.

2). High-speed and high-precision filling valve: 200ml/s, ± 2mm.

3). Servo drive system

4). With CIP cleaning function

5). The arrangement of steel gear and nylon gear is chiastic to reduce noise.

► Capping system

1). Full bottles will enter capping machine via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and go rotation. Under effect of cam, the action of gripping cap, sleeving cap, screwing cap and discharging cap to finish the complete capping process. The finished bottles are deliveryed via bottle-out starwheel onto bottle-out conveyor, and then are sent out from blowing filling capping combiblock system.

2). Capping head adopts magnetic constant torque, defective rate≤ 0.2%

3). Reversal caps ejecting device

4). No bottles, no feeding cap.

Model

Configuration

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