Fully automatic blowing-filling-capping combiblock machine for water factory

Combiblock application
It is applied for PET Bottled drinking water, CSD, Juice, TEA, liquid milk, liquid condiment and household & personal care products.
Capacity: 12000BPH-40000BPH

Main feature

1). High-speed blow valve group with high-speed network control ensures blowing technic precision and unification.
2). Three-dimensional dynamic simulating design ensures exact and reliable cam transmission and mesh.
3). High-pressure blow valve group optimum design helps save air a lot.
4). Quick-change for bottle mould.
5). Wearable aluminum alloy mould surface with special treatment of hardness.
6). Key points automatic lubrication.

Working process

►Blowing system

! In-line ion gas duster, which is preform purification technology, cleans the preform.
! High-efficiency and energy saving preform heating technology help save much electrical power in preform heating part.

! It adopts the gripper transfer technology accurately controlled by cam mechanism. It is very stable and reliable while transferring preforms and bottle at high speed.Preform picking & sending and bottle picking & ranking are all finished by grippers to avoid middle pollution.
! Self-adaptation two-step blowing technology ensure the smooth and effective blowing process, from which produce high-quality bottles.

1_Ionic gas duster

2_Preform heating furance

3_Blowing part

4_Gripper

►Filling machine

1). Filling machine adopts gravity filling way, the bottle mouth rises to open filling valve, then filling starts. When the material rises and plugs up to air returning hole, the filling stops; and then the bottle moves down, leaves from the filling valves, which means the whole filling process is finished.

2). High-speed and high-precision filling valve: 200ml/s, ± 2mm.

3). Servo drive system

4). With CIP cleaning function

5). The arrangement of steel gear and nylon gear is chiastic to reduce noise.

►Capping machine

1). Full bottles will enter capping machine via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under effect of cam, the action of gripping cap, sleeve cap, screwing cap and discharging cap to finish the whole capping process. The finished bottles are deliveryed via bottle-out starwheel onto bottle-out conveyor, and then are sent out of the blowing-filling-capping combiblock system.

2). Magnetic constant torque, defective rate≤ 0.2%

3). Reversal caps ejecting device

4). No bottles, no feeding cap

Advantages

►The recovery system in blowing part can reduce air consumption by 15%-20%.

►The ceramic plate and reverse trail system in the heating part can reduce the electricity by 10%-15%.

►Compared to traditional separate machines where blowing machine and filling machine are connected by air conveyor, combiblock has reduced many processes, reducing the erosion of bottles in transmission process, thus making bottle weight-light possible. And the bottle weight (taking 500ml as an example) can be reduced to 10g from 24g.

Model

Welcome your inquiry !