Overview:
China-Beverage has the mature medium and high-speed PET bottle aseptic filling technology that
can be applied to a wide range of products.
For high-acid and low-acid products, the sterilization efficiency of the system can reach 5D or 6D.
Sterilization technical process can be divided into wet sterilization, dry sterilization a nd electron beam
sterilization. This process is used to sterilize packaging materials such as bottles and caps, as well as
filling environment. The aseptic zone is realized by an isolator, and the sanitary area inside the machine
with different grades is maintained by positive pressure.
Technical parameters:
Model | WJG32-32-24-24-6 |
Station of sterilization water spraying | 32 |
Time of sterilization water spraying | ≥15 seconds |
Times of sterilization water spraying | Second times |
Station of aseptic water spraying | 24 |
Time of aseptic water spraying | ≥3 |
Filling head | 24 |
Capping head | 6 |
Production capacity | 12000Bph |
Main feature:
♦ Multi rounds sanitizer spraying and cleaning technology to assure the safety of technics.
♦ Mechanical type or electronic pulse type nozzle is of stable performance and water saving.
♦ Non-contact filling head avoids cross contamination and ensures the safety of microorganism.
♦ Betatron flowmeter gives the exact constant volume.
♦ The capping machine is of aseptic type, self lubrication ceramics bearing, equipped with servo-motor.
♦ The cap sterilizer is of soaking type or liner spraying type.
♦ Automatic inspection, control and parameter record system. All the key points of the production line
have been taken aseptic monitoring.
The PET Aseptic Filling System is composed of the following systems:
1. Sanitizer preparation system |
2. Empty bottle sterilization unit |
3. Cap sterilization unit |
4. Sterile material UHT sterilizer |
5. Sterile material storage and constant pressure system |
6. Sterile water UHT sterilizer |
7. Sterile compressed air/nitrogen preparation |
8. CIP/SIP System |
9. Aseptic isolation system |
10. 100 class clean room |
11. Aseptic zone COP/SOP |
12. Waste air treatment system |
13. Liquid sealing system |
14. Steam generator |
15. Liquid nitrogen injection system |
16. Aseptic 5-in-1 filling monoblock |
17. Whole line automatic control system |
18. Technical parameter monitor and record system |
Main configuration:
Material of filling valve | Stainless steel 304 |
Material of rotary tray and machine platform of rinser and filler | Stainless steel 304 |
Main motor | America, ABB |
Sliding bearing | German, Igus |
Frequency inverter | Japan, Mitsubishi |
Touch screen | Japan, Pro-face |
PLC | Japan, Mitsubishi |
Pneumatic components | German, Festo |
Other electrical components | Schneider |
Photocell switch | America, Leuze |
Proximity switch | America, Leuze |
Machine picture: