20000BPH Automatic Carbonated Drink Processing Filling Machine Line

General Description

DXGF series filling machine is special for carbonated soft drink, soda water, energy drinks filling, combined with bottle washing, filling and capping. It is innovated and designed in the requirement of carbonated drink technics, on the bases of introducing, digesting and absorbing advanced technology abroad. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage producers.

Technical Parameters

Equipment Structure

1. Bottle infeed

Bottle infeed by combination of air conveyor and infeed starwheel.
Equipped with bottle jam protection device.

2. Rinsing machine

The rotary wheel is a fully stainless steel welded structure.
The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
The rinser is driven by driving system positioned inside machine frame via gear transmission.
Transfer starwheel
Made of stainless steel of superior quality.
Equipped with bottle jam protection device.

3. Transfer Starwheel

The material is super-corrosion stainless steel ,the wheel has block bottle protect device.

4. Filling machine

Rotary wheel fully made of stainless steel SUS 304.
Isobaric filling method.
Filling valves are made of SUS304
Filling valves are reasonably structured with accurate filling.
Bottles go up and down by pneumatic cylinders and cams, to process filling with contact to bottle-mouth.
Level of cylinder is controlled with float-ball.
Filling is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.

5. Capping machine

Capping is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop the capping machine when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspecting system is applied to control on-off of elevator.

6. Discharge Starwheel

Nylon starwheel and conveyor belt work together to discharge bottles.
Equipped with bottle jam protection device.

7. Discharge Conveyor

Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.

8. Machine Frame

The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.

9. Electrical control system

The electrical cabinet is made of stainless steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.

Model

If you have any interest in our automatic carbonated drink filling machine , welcome feel free to contact with us.