Automatic Carbonated Beverage Water 3-in-1 Rinsing Filling Capping Machine
General Description
The three functions of bottle rinsing, filling and capping are composed in one body of the machine. The whole process is automatic. The machine is used in filling carbonated beverage water in bottles made of polyester and plastics. The machine can also be used in drinking water if being installed with temperature controlling device. The handle of the machine can be freely and conveniently turned to adjust the machine to fill various types of bottles. The filling operation is faster and more stable because the micro pressure filling operation of the new type is adopted.
Technical Parameters
Project Name: Complete Carbonated Drink Production Line 3-In-1 Filling Machine |
Carbonated drink | |||
Material | Shape | Filling volume | Filling level(mm) | Neck type |
Pet Bottle |
Round Bottle/ Square bottle |
100ml-2L | Distance from bottle neck Customized |
Customized |
Adjustable specifications of the bottle type | Middle mould base: Bottle diameter ≤105mm; Bottle height≤310mm | |||
Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. |
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Carbonated Drink Preparation | Syrup melting machine, Blending mixing Machine, CO2 filter, CO2 mixer. | |||
Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Automatic |
Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer |
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Film shrinking wrapping around packer Robert packing machine |
2*3 Customized |
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Filling temperature | 0~4ºC | |||
User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% |
Equipment Structure
1). Compact structured, good-looking, easy to operate and highly automated.
2). Air conveyor is directly linked with feed-in starwheels, making it easier to change bottles without screws and conveyor chains.
3). Bottles are transferred in the manner of clamping neck.Bottles can be changed through some replacement of steel clamps, which instead of adjusting the height of machine.
4). Rinser-clamp which special design is strong and endurable, no contact with bottle-mouth, to prevent pollution.
5). Highly effective spraying nozzles equipped on the rinser-clamp can rinse every side of inner bottle and save water.
6). Accessories which contact with material are all made of stainless steel, no dead angles and easy to clean up.
7). Valve on-off system is driven by hydraulic cylinder, which starts on bottle signals.
8). High-speed and highly accurate bottling valves ensure no loss of liquid at high speed.
9). Capping heads are magnetic constant-torque equipped to ensure capping quality with no damage.
10). Highly effective cap sorting and feed in system is protective for feed in and cap absence.
11). Equipped with overload system to safeguard machine and operators.
12). Touch screen operated.
Model
Model | Working capacity | Maximum capacity |
DXGF14-12-5 | 2,000BPH | 2,500BPH |
DXGF18-18-6 | 4,000BPH | 4,500BPH |
DXGF24-24-6 | 6, 000BPH | 8, 000BPH |
DXGF32-32-6 | 9, 000BPH | 12, 000BPH |
DXGF40-40-10 | 12, 000BPH | 14, 000BPH |
DXGF50-50-12 | 15, 000BPH | 18, 000BPH |
DXGF60-60-15 | 18, 000BPH | 20, 000BPH |
DXGF72-72-15 | 22, 000BPH | 26, 000BPH |
Company indtroducton
<1> Standardized workshop of total 15,000 square meters.
Different types of processing units, such as water jet cutter, plasma cutter, laser cutter, CNC machine from Taiwan chevalier & korea daewoo, ensure the precision of parts.
<2> International certification, National Certificate of equipment verification, and more than 30 invention patents are done .
Verification Certificates of equipments: ISO9001:2001; CE Certificate.
<3> The equipment will be tested and run for 24 hours before leaving the factory, to ensure the smooth working of water pipeline, and pneumatic, electrical and mechnical stability.
<4> Sufficient stock of spare parts ensures the timely delivery and supply of spare parts.
<5> The engineers are experienced. We can produce different products with different capacity and work out reasonable flow chart as per customers' requirements to save space.
<6> Professional installation team who can speak fluent English can help customers make benefits in a shortest time.