2019 Automatic plastic bottle 5-in-1 aseptic cold filling machine for NFC juice
Overview:
Our 5-in-1 aseptic cold filling machine is on basis of the advantages of the similiar foreign products. It adopts aseptic isolation technology to ensure the aseptic of filling material, packing environment and packaging containers. Reliable sterilizing method is used to sterilize empty bottles and caps. In addition, the utilization of COP and SOP ensures the asepsis of the equipment inside and outside surface and adoption of aseptic compressed air ensures the positive pressure of filling environment for clean room environment. Whats's more, CIP cleaning and SIP sterilizing are used to clean and sterilize the material pipeline, which prevents the material sterilized by UHT from being polluted, thus ensuring the asepsis of final products.
Technical parameters:
Model | WJG32-32-24-24-6 |
Station of disinfectant water spraying | 32 |
Time of disinfectant water spraying | ≥15 seconds |
Times of disinfectant water spraying | Second times |
Station of sterile water spraying | 24 |
Time of sterile water spraying | ≥3 |
Filling head | 24 |
Capping head | 6 |
Production capacity |
5000Bph-12000Bph |
Main feature:
♦ Multi rounds sanitizer spraying and cleaning technology to assure the safety of technics.
♦ Mechanical type or electronic pulse type nozzle is of stable performance and water saving.
♦ It adopts non-contact filling way to avoid cross contamination and ensures the safety of microorganism.
♦ Betatron flowmeter gives the exact constant volume.
♦ The capping machine is aseptic type, self lubrication ceramics bearing, equipped with servo-motor.
♦ The cap sterilizer is of soaking type and linear spraying type.
♦ Automatic inspection, control and parameter record system. All the key points of the production line have been taken aseptic monitoring.
Component:
1. Sanitizer preparation system |
2. Empty bottle sterilization unit |
3. Cap sterilization unit |
4. Sterile material UHT sterilizer |
5. Sterile material storage and constant pressure system |
6. Sterile water UHT sterilizer |
7. Sterile compressed air/nitrogen preparation |
8. CIP/SIP System |
9. Aseptic isolation system |
10. 100 class clean room |
11. Aseptic zone COP/SOP |
12. Waste air treatment system |
13. Liquid sealing system |
14. Steam generator |
15. Liquid nitrogen injection system |
16. Aseptic 5-in-1 filling monoblock |
17. Whole line automatic control system |
18. Technical parameter monitor and record system |
Main configuration:
Material of filling valve | Stainless steel 304 |
Material of rotary tray and machine platform of rinser and filler | Stainless steel 304 |
Main motor | America, ABB |
Sliding bearing | German, Igus |
Frequency inverter | Japan, Mitsubishi |
Touch screen | Japan, Pro-face |
PLC | Japan, Mitsubishi |
Pneumatic components | German, Festo |
Other electrical components | Schneider |
Photocell switch | America, Leuze |
Proximity switch | America, Leuze |