Overview:
The sries equipment is used in production gas contaning water of PET bottle or glass bottle, such as coca cola, pepsi, spirit drinks etc
It carries out washing bottle, filling and capping on one machine, the whole machine designing is reasonable, the appearance is beautiful and the maintenance is convenient, it adopts botle handing technology to make changing bottle more convenient, faster and easier, the machine adopts PLC control, touch screen and no-bottle, no-cap system. The key electric elements are from famous international brand
Equipment Structure:
1). Bottle infeed
Bottle infeed by combination of air conveyor and infeed starwheel.
Equipped with bottle jam protection device.
2). Rinser
► The rotary wheel is a fully stainless steel welded structure.
► The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
► The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
► All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
► The rinser is driven by driving system positioned inside machine frame via gear transmission.
► Transfer starwheel
► Made of stainless steel of superior quality.
► Equipped with bottle jam protection device.
3). Transfer Starwheel
The material is super-corrosion stainless steel ,the wheel has block bottle protect device.
4). Filler
► Rotary wheel fully made of stainless steel SUS 304.
► Isobaric filling method.
► Filling valves are made of SUS314.
► Filling valves are reasonably structured with accurate filling.
► Bottles go up and down by pneumatic cylinders and cams, to process filling with contact to bottle-mouth.
► Level of cylinder is controlled with float-ball.
► Filler is driven through gears inside the machine frame.
► Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.
5). Capper
► Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
► Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
► The capper is equipped with inlet bottle detection switch.
► Centrifugal way of cap arranging is adopted to reduce damage of caps.
► A cap inspecting system is applied to control on-off of elevator.
Main configuration:
Material of filling valve | Stainless steel 304 |
Material of rotary tray and machine platform of rinser and filler | Stainless steel 304 |
Main motor | America, ABB |
Sliding bearing | German, Igus |
Frequency inverter | Japan, Mitsubishi |
Touch screen | Japan, Pro-face |
PLC | Japan, Mitsubishi |
Pneumatic components | German, Festo |
Other electrical components | Schneider |
Photocell switch | America, Leuze |
Proximity switch | America, Leuze |