Automatic Carbonated Beverage Water 3-in-1 Rinsing Filling Capping Machine
General Description
The machine is mainly used in the beverage filling operations. The three functions of bottle rinsing, filling and capping are composed in one body of the machine. The whole process is fully automatic. The machine is used in filling carbonated beverage in bottles made of polyester and plastics. This machine can also be used in drinking water if being installed with temperature controlling device. The handle of the machine can be freely and conveniently turned to adjust the machine to fill various types of bottles. The filling operation is faster and more stable because the micro pressure filling operation of the new type is adopted. There the output and benefit of the machine is higher than the machines of the same specifications. The advanced OMRON programmed controller (PLC) is adopted to control the machine to run automatically while a transducer is used in the bottle -entering chains to adjust speeds and coordinated with the transducer of the main machine to make the operations of moving bottle forward steadily and reliably. It is convenient to operate with higher automation because every part of the machine is inspected to run with photo electricity, on the bases, the filling Parts of the machine can be changed into filling methods of lower vacuum.
Technical Parameters
Project Name: Automatic Carbonated Beverage Water 3-in-1 Rinsing Filling Capping Machine |
Carbonated beverage | |||
Material | Shape | Filling volume | Filling level(mm) | Neck type |
Pet Bottle |
Round Bottle/ Square bottle |
100ml-2L | Distance from bottle neck Customized |
Customized |
Adjustable specifications of the bottle type | Middle mould base: Bottle diameter ≤105mm; Bottle height≤310mm | |||
Customers need to buy additional change-over parts for the different bottles. If using square bottles, then bottle separating system will be added. |
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Carbonated Drink Preparation | Syrup melting machine, Blending mixing Machine, CO2 filter, CO2 mixer. | |||
Container Label & Control Mode | Packaging system | Palletizing system | ||
Hot Melt Roll-Fed PVC Shrink Label Full Label/ Half Label Automatic |
Packing system | Min, Spec. | Manual Low position gantry palletizer Robot Palletizer High position gantry palletizer Single Arm Palletizer Manual Palletizer |
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Film shrinking wrapping around packer Robert packing machine |
2*3 Customized |
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Filling temperature | 0~4ºC | |||
User Ambient Conditions | Temperature:10~40ºC;Humidity:No dew | |||
User Electrical Supply Specification | Voltage:380V±5%, 3phase; Frequency:50HZ±1% |
Equipment Structure
1). Compact structured, good-looking, easy to operate and highly automated.
2). Air conveyor is directly linked with feed-in starwheels, making it easier to change bottles without screws and conveyor chains.
3). Bottles are transferred in the manner of clamping neck.Bottles can be changed through some replacement of steel clamps, which instead of adjusting the height of machine.
4). Rinser-clamp which special design is strong and endurable, no contact with bottle-mouth, to prevent pollution.
5). Highly effective spraying nozzles equipped on the rinser-clamp can rinse every side of inner bottle and save water.
6). Accessories which contact with material are all made of stainless steel, no dead angles and easy to clean up.
7). Valve on-off system is driven by hydraulic cylinder, which starts on bottle signals.
8). High-speed and highly accurate bottling valves ensure no loss of liquid at high speed.
9). Equipped with CIP clean-in-place pipeline.
10). Capping heads are magnetic constant-torque equipped to ensure capping quality with no damage.
11). Highly effective cap sorting and feed in system is protective for feed in and cap absence.
12). Equipped with overload system to safeguard machine and operators.
13). Touch screen operated.
Model
Model | Working capacity | Maximum capacity |
DXGF14-12-5 | 2,000BPH | 2,500BPH |
DXGF18-18-6 | 4,000BPH | 4,500BPH |
DXGF24-24-6 | 6, 000BPH | 8, 000BPH |
DXGF32-32-6 | 9, 000BPH | 12, 000BPH |
DXGF40-40-10 | 12, 000BPH | 14, 000BPH |
DXGF50-50-12 | 15, 000BPH | 18, 000BPH |
DXGF60-60-15 | 18, 000BPH | 20, 000BPH |
DXGF72-72-15 | 22, 000BPH | 26, 000BPH |
Company indtroducton
1. Installation, debug
After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
2. Training
Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures.
3. Quality guarantee
We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.
4. After sales
After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician.
After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems.