Automatic Mineral Water Plant Bottle Blowing-Filling-Capping Combiblock Machine

Combiblock application

The combiblock has integrated the functions of blowing, filling, and capping. It's controlled by PLC, the touch screen would demonstrate the various parameters, such as heating temperature, pressure change curve in blowing process, filling liquid level position etc. If customers want to have any adjustments, they just need to change the parameters on the screen.

Main feature

1). High-speed blow valve group with high-speed network control ensures blowing technic precision and unification.
2). Three-dimensional dynamic simulating design ensures exact and reliable cam transmission and mesh.
3). High-pressure blow valve group optimum design helps save air a lot.
4). Quick-change for bottle mould.
5). Wearable aluminum alloy mould surface with special treatment of hardness.
6). Key points automatic lubrication.

Working process

► Blowing system

! In-line ion gas duster, which is preform purification technology, cleans the preform.
! High-efficiency and energy saving preform heating technology help save much electrical power in preform heating part.

! It adopts the gripper transfer technology accurately controlled by cam mechanism. It is very stable and reliable while transferring preforms and bottle at high speed.Preform picking & sending and bottle picking & ranking are all finished by grippers to avoid middle pollution.
! Self-adaptation two-step blowing technology ensure the smooth and effective blowing process, from which produce high-quality bottles.

1_ Ionic gas duster

2_ Preform heating furance

3_ Blowing part

4_ Gripper

► Filling machine

1). Clip the bottle neck with steel starwheel. There is no need to adjust the equipment height when changing the bottle shape whose diameters have no change.

2). Rotating disks all make from stainless steel ANSI304. Large planar toothed bearings can ensure the stable operation of machine.

3). High-precision electronic liquid level filling valve makes fast and slow fillings possible.

4). Automatic washing cup can circularly and thoroughly clean the filling valve through CIP cleaning program.

5). Integrate filling valve with bottle lifting mechanism. The simplified structure makes cleaning easier and could improve the stability of the machine. Bottleneck is clipped by clippers.

6). High-speed and high-precision filling valve: 200ml/s, ± 2mm.

7). Servo drive system

8). With CIP cleaning function

►Capping machine

1). Full bottles will enter capping machine via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under effect of cam, the action of gripping cap, sleeve cap, screwing cap and discharging cap to finish the whole capping process. The finished bottles are deliveryed via bottle-out starwheel onto bottle-out conveyor, and then are sent out of the blowing-filling-capping combiblock system.

2). Magnetic constant torque, defective rate≤ 0.2%

3). Reversal caps ejecting device

4). No bottles, no feeding cap

Advantages

1. The heating system is stable and effective by the use of international famous brands.

2. The touch screen can demonstrate the various parameters, such as heating temperature, pressure change curve in blowing process, filling liquid level position etc. If there is any problem to any process, it would be shown on the screen, and most problems can be fixed by adjusting the parameters on the screen.

3. Specially designed twice blowing system can ensure the quality of bottles and the stability of the blowing machine.

4. The transmission structure is precisely controlled by cams, which can ensure the accurate and effective transmission.

5. The machine is equipped with safety door and alarm device, ensuring the safety of workers to the largest extend.

6. The warranty time is one year. During the time, if there is any problem, China-Beverage will solve it in the first time when we are informed, leaving no concerns to our customer.

Model

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