3-in-1 filling monoblock, combined with rinsing, filling and capping. It is innovated and designed in the requirement of non-carbonated energy drinks, juice, tea, on the bases of introducing, digesting and absorbing advanced technology from Germany and Italy.

Main features

Rinser

Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° Along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.

Rinsing machine adopts Sunswell original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.

Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° Angle ensures to wash all side of the bottle, and can save the water.

Filler

The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck, the control accuracy is within ± 2mm.
The filling valve material is SUS304
The filling system has liquid level automatic control.
Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck, it start to fill.
Bottle is conveying by the wheel in the filling part.
The juice or other hot beverage can be backflow by return tank to control filling temperature.

Capper

Screw capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate. Our screw capping has following feature.

Equipment structure

Base
Rotary rinser
Rotary filler
Rotary capper
Bottle infeed and outfeed system
Control

Main configuration

Touch screen: THINGET or Weinview
PLC program controller: Mitsubishi or Omron
Inverter: Mitsubishi or Omron
Photoelectrical controller: Omron
Proximity switch: Omron
Other electrical components: Schneider
Pneumatic component: Airtac
Water pump: Nanfang
Main motor: Siemens
Bearing: Harbin

Technical Parameters

Working Position: Rinsing 40, filling 40, capping 10
Rated Capacity: 15, 000BPH (500ml)
Bottle Size: Diameter 50-96mm; Height 165-310mm
Air Supply Pressure: 0.7MPa
Air Consumption: 0.8M3/min
Rinsing Water Pressure: 0.2-0.25 MPa
Consumption of Rinsing Water: 3T/hr
Way of Filling: Gravity Filling
Main Motor Power: 5.5KW
Installed Power: 9KW
Dimension: 4300× 2930× 2750 (L× W× H)
Weight: 7800Kg