Completely Automatic 5 Gallon Bottle Water Filling Machinery Products Line

General Description
1. In order to achieve the purpose of multiple injections of washing and sterilizing by means of liquid washing and bleaching are used in bottled washer, washing solution can be used circularly.
2. This line equips with water spraying device to sterilize caps of bottles in order to ensure those caps are aseptic and healthy, also this line can automatically carry out barrel feeding, washing, sterilizing, filling, capping, counting and products discharging.
3. It is a new kind of barreled water auto-producting line, which integrates mechanism, electricity and pneumatics technologies together.

According to the customer's requirement,the machine could be equipped with automatic cap separator,atoumatic leakage inspector,automatic cap loader,shrink wrapper,etc.

Description Of Equipment

1,Cap Decapper
Automatic decapper is a special equipment for retrieving barrel. It does not damage caps. This machine adopts computer control and its capacity can be adjusted. Cap pulling organism from AIRTAC adopt pneumatic adjustment, which solves the problems of tolerance of barrel height and tolerance of barrel's mouth,and increases cap pulling success greatly.

Main parameters
Decapping head: 3pcs
Jar size: Ф276×490×Ф56mm
Capacity: 2,000BPH
Compressed air: pressure 0.5-0.6Mpa, consumption 400L/hr
Pneumatic cylinder drive
Power: 0.75kw
2,Outer Brusher
Outer Brusher is a corollary equipment for barrel water line which produces mineral water and pure water. Bottom and outside surface will be cleaned completely. The machine is made of stainless steel,it is anti-corrosion and easy cleanable. Adopt bottle-jamming inspection device to decrease damage rate.It is well designed with reasonable structure and high efficiency, operating stably with highly automation.

Main parameters
Pneumatic components: AirTAC
AC contactor: Schneider/SIEMENS
Material: SUS304
Bearing has good waterproof structure.
Starwheel motor:Shanghai 0.75kw
Washing pump: CNP 0.37kw
3,Bottle Washing Machine
15 steps for washing: 1-2 steps of hot alkaline water; 3-4 step of recycled water rinsing; 5-7 steps of
acid water; 8 step of dripping; 9-10 steps of recycled water rinsing; 11 step dripping; 12-14 steps of pure
water rinsing; 15 step of dripping.
Disinfectant recycled on side, convenient for sampling and inspection. Each tank has low level alarming device. Chain moving for cleaning. Double-layer board avoids water mixing. High speed filling valves. Adopt chain type pressing caps.

Main parameters
Air source:pressure 0.5~0.6Mp,consumption 350L/M
Structure: transmission controlled by PLC.
Configuration (lye tank leaves steam joint)
PLC: MITSUBISHI
Pump: CNP
Pneumatic components: AirTAC
AC contactor: Schneider
Main motor: Shanghai Bolong
Equip automatic cap sorting and loading system
Equipment automatic malfunction protection device
4,Filling-capping 2-in-1 Monoblock
1. stainless steel insert type filling nozzle, two times high precision filling, filling volume adjustable.
2. Water pump is equipped.
3. Mitsubishi PLC controlling system, all full-automatic working, Schneider & Omron brand other electric parts
4. With AIRTAC brand air cylinder, F.R.L. Combination and solenoid valve for air cylinder.
5. Machine frame and body: all 304 Stainless Steel, combine with clear fiber glass windows

Main parameters
Filling head: 8 pcs
Power supply: 380V 50Hz 3 phase (adjustable )
Air consumption: 0.5m3/min
Suitable to Φ270×490 bottle (3,4,5 Gallon Bottle )
5,Heat Shrinking Machine
Electrical heating produces hot steam,barrels with full water after light inspecting are sleeved with plastic labels, then they enter steam paths to make plastic labels molding.

Main parameters
Material of machine body and pipeline: 304 Stainless Steel.
With two thermal inside
Automatic water lever control
6,Visual Inspection

To check the filled bottle full filled or not, and to check if have any impurity in the bottle water.

7.Automatic bagging machine

8.Cap Elevator

Cap elevator is equipped with testing switch, when caps are consumed to a certain degree, testing switch will signal to start feeding. There are certain amounts of caps in the cap store, which will be elevated into the capper by belt.
9,Bottle Conveyor Belt

10.Palleziter

More information pls contact :
Sam
+86 138 1284 5656
www.sunswell.com
Zhangjiagang Sunswell Machinery Co., Ltd