Rotary Type 3 in 1 Big Bottle Filling Machine for Non Gas Liquid With Automatic Control
General Description:
QGF series 5 gallon filling machine is designed for producing 5 gallon barrel drinking water. There are 8 kinds of machines which can produce 60, 100, 150, 300, 450, 900, 1200 and 2000 5 gallon barrel drinking water per hour. Every machine is consisted of rinser, filler and capper. The rinser has several sprays which can be used as for both clean water rinsing and disinfectant rinsing. The disinfectant can be recycled. The machine also has automatic capping device, and cap rinsing device. The whole production line can automatic feeding barrel, rinsing, sterilizing, filling, capping, counting and output.
QGF barrel production line is specially used for 5 Gallon barrel drinking water. This machine integrates washing/filling/capping into one unit. It is the good ideal for produce the mineral water/distilled water/pure water equipments. Whole machine are adopt the high quality stainless steel, It's erosion proof ability is strong, easy to washing.
TYPE | QGF-100 | QGF-240 | QGF-300 | QGF-450 | QGF-600 | QGF-900 | QGF-1200 |
Filling heads | 1 | 2 | 3 | 4 | 6 | 8 | |
Barrel size(mm) | Φ276x490 | ||||||
Capacity(b/h) | 60-100 | 100-240 | 250-300 | 400 | 600 | 900 | 1200 |
Gas pressure(MPa) | 0.4-0.6 | 0.4-0.6 | 0.4-0.6 | 0.4-0.6 | 0.6 | 0.6 | 0.6 |
Gas consumption(m3/min) | 0.37 | 0.37 | 0.6 | 0.8 | 1 | 1.5 | 1.8 |
Motor power kw | 1.38 | 1.75 | 3.8 | 3.8 | 7.5 | 9.75 | 13.5 |
Rated voltage | 380V/50HZ | ||||||
Weight(kg) | 680 | 800 | 1500 | 2100 | 3000 | 3500 | 4500 |
Main features
1. Bottle infeed
2. Rinser
The rotary wheel is a fully SUS304 stainless steel welded structure.
The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
The rinser is driven by driving system positioned inside machine frame via gear transmission.
3. Filler
Rotary wheel fully made of stainless steel SUS 304.
Gravity filling method.
Filling valves are made of SUS304.
Filling valves are reasonably structured with accurate filling.
Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
Level of cylinder is controlled with float-ball.
Filler is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.
4. Capper
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism which have a photocell switch to stop the capper when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
5.Main configuration
Touch screen: Mitsubishi, Thinget or Weinview
PLC program controller: Mitsubishi or Omron
Inverter: Mitsubishi or Omron
Photoelectrical controller: AUTONICS
Other electrical components: Schneider
Pneumatic component: Airtac
Pump: Nanfang